Range and Performance Test Engineer

Posted 8 Days Ago
Be an Early Applicant
Long Beach, CA, USA
Hybrid
Senior level
Automotive
The Role
Lead hub and chassis dynamometer testing and validation for EV range and performance, develop SOPs and test cells, instrument vehicles, analyze large datasets to extract efficiency maps, and collaborate with powertrain, controls, thermal, and vehicle dynamics teams to meet certification and performance targets.
Summary Generated by Built In

In this position... 
In this role, you will take deep ownership of hub and chassis dynamometer testing, serving as a technical authority on road load characterization, drivetrain efficiency, and real-world performance translation. 
You will partner closely with powertrain, controls, thermal, and vehicle dynamics teams to ensure our vehicles meet ambitious performance and range targets.

Responsibilities

What you'll do...

• Plan and execute vehicle testing for acceleration, power delivery, gradeability, and towing across various temperatures, SOC, and loading conditions
• Contribute to the final design and commissioning of best-in-class test cells (chassis dyno, hub dynos, climatic chambers) and develop internal standards for EV range & performance testing
• Create SOPs for lab operations in accordance to ISO/IEC 17025 for dyno calibrations/ maintenance and vehicle operations
• Lead validation across chassis/hub dynos and on-road environments
• Support global range and energy efficiency development & certification testing for regulatory labeling across international markets
• Own test procedures for hub and chassis dynos, including grade simulations, towing mass/drag modeling. Specify dyno requirements for torque capacity, inertia simulation, and cooling
• Direct precise instrumentation of test vehicles, including the installation of torque transducers, thermocouples, voltage/current measurements, & other instrumentation to ensure high-fidelity data acquisition for integrity and traceability 
• Analyze large datasets to extract powertrain efficiency maps and provide correlation studies on physics-based models to diagnose discrepancies between simulation and real-world results
• Drive collaboration with powertrain, controls, and thermal teams to provide test-driven feedback on motor/inverter calibration, torque limits, thermal derating, and aero trade studies
 

Qualifications

You'll have...
 

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering or equivalent combination of relevant education and experience.
• 5+ years of experience in vehicle performance or range testing (EV experience highly preferred)
• Deep hands-on experience operating and managing Hub and Chassis dynamometers including direct experience with ISO/IEC 17025 and understanding of 40CFR1066 and UNECE R154 (WLTP)
• Strong technical understanding of EV powertrain physics, torque/efficiency characterization, and road load modeling (coastdown testing)
• Proven experience executing gradeability and towing performance testing
• Proficiency in data analysis tools such as Python or MATLAB for processing complex vehicle datasets
Even better, you may have...
• Master’s degree in Engineering or a related field
• Expertise in regulatory range certification procedures (EPA, WLTP, GTR)
• Experience with thermal derating, protection strategies, and high-voltage EV safety practices
• Familiarity with vehicle simulation tools (CarSim, GT-Suite, AVL) and data acquisition systems (Vector, ATI, DEWESoft)
• Prior involvement in test lab build-out or dyno hardware specification
You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!


As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service 
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day 
• Paid time off and the option to purchase additional vacation time. 
For more information on salary and benefits, click here: https://fordcareers.co/GSR


Visa sponsorship is available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.


This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-Hybrid

   #LI-SE1 #UEV
 

Skills Required

  • Bachelor's degree in Mechanical, Electrical, or Automotive Engineering (or equivalent)
  • 5+ years of experience in vehicle performance or range testing
  • Hands-on experience operating and managing hub and chassis dynamometers
  • Familiarity with ISO/IEC 17025 and dyno calibration/maintenance procedures
  • Understanding of 40CFR1066 and UNECE R154 (WLTP) regulations
  • Strong technical knowledge of EV powertrain physics, torque/efficiency characterization, and road load modeling (coastdown testing)
  • Proven experience executing gradeability and towing performance testing
  • Proficiency in data analysis tools such as Python or MATLAB
  • Experience instrumenting vehicles with torque transducers, thermocouples, and voltage/current measurement for high-fidelity data acquisition
  • EV experience
  • Master's degree in Engineering or related field
  • Expertise in regulatory range certification procedures (EPA, WLTP, GTR)
  • Experience with thermal derating, protection strategies, and high-voltage EV safety practices
  • Familiarity with vehicle simulation tools (CarSim, GT-Suite, AVL) and data acquisition systems (Vector, ATI, DEWESoft)
  • Prior involvement in test lab build-out or dyno hardware specification

Ford Motor Company Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Ford Motor Company and has not been reviewed or approved by Ford Motor Company.

  • Pay Growth & Progression The 2023 UAW–Ford agreement delivered immediate raises, restored cost-of-living adjustments, and accelerated progression to top rates for many hourly roles. These changes improved earnings trajectories compared with pre-2023 levels.
  • Healthcare Strength Hourly employees retained very low employee cost-sharing under the 2023–2028 UAW–Ford agreement, and salaried materials describe comprehensive day‑one medical, dental, and prescription coverage. Mental-health support and family‑building benefits add depth to the overall health package.
  • Retirement Support U.S. salaried roles feature a notable 401(k) contribution and match structure, and post‑2023 updates increased retirement contributions for many UAW‑represented employees. Together these elements strengthen long‑term financial security.

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The Company
HQ: Dearborn, MI
175,633 Employees
Year Founded: 1903

What We Do

Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.

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