R&D Process Engineer

Posted Yesterday
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Carlisle, PA, USA
In-Office
Senior level
Industrial • Manufacturing
The Role
Lead development, optimization, and implementation of manufacturing processes for plastics/rubber products. Drive process-improvement projects using DOE, SPC, Lean and Six Sigma. Partner with Operations, Quality, Engineering and R&D to troubleshoot manufacturing issues, establish process controls, mentor teams, and manage capital projects from concept to execution to improve quality, productivity, and reduce costs.
Summary Generated by Built In
Job Summary & Responsibilities

We're seeking an experienced R&D Process Engineer to join our team and help develop, optimize, and implement manufacturing processes that improve product quality, increase productivity, and reduce operating costs across our operations.

 

In this role, you'll lead complex process improvement initiatives, applying advanced analytical methods, experimental design, and Lean manufacturing principles to solve technical challenges and drive measurable business results. You'll partner closely with Operations, Quality, Engineering, and R&D to develop new technologies, support production, implement process controls, and lead capital and process improvement projects from concept through execution.

 

As a technical leader, you'll troubleshoot high-impact manufacturing issues, establish process control strategies, mentor production and engineering teams, and champion continuous improvement using Carlisle Operating System principles. You'll also leverage manufacturing data and quality systems to identify opportunities, improve process capability, and ensure consistent product performance.

 

What You'll Bring

  • Bachelor's degree in Engineering or Science 
  • 5+ years of experience in process engineering within plastics, rubber, chemical, or related manufacturing industries.
  • Strong knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies.
  • Experience with quality and continuous improvement tools including SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma.
  • Proven ability to lead cross-functional projects, influence stakeholders, and solve complex manufacturing problems.
  • Strong communication, project management, and analytical skills.
  • Experience with SAP, Microsoft Office, and manufacturing process control systems is preferred.

#LI-LT1

Skills Required

  • Bachelor's degree in Engineering or Science
  • 5+ years process engineering experience in plastics, rubber, chemical, or related manufacturing
  • Knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies
  • Experience with SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma
  • Proven ability to lead cross-functional projects and solve complex manufacturing problems
  • Strong communication, project management, and analytical skills
  • Experience with SAP, Microsoft Office, and manufacturing process control systems
  • Familiarity with Carlisle Operating System principles and continuous improvement methodologies
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The Company
5,900 Employees
Year Founded: 1917

What We Do

Carlisle Companies Incorporated is a leading supplier of innovative building envelope products and solutions designed to make buildings more energy efficient and resilient. Through its Construction Materials (CCM) and Weatherproofing Technologies (CWT) segments, the company manufactures and sells high-performance roofing, insulation, and waterproofing systems for the commercial and residential building industries globally.

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