R&D Polymer Process Engineer

Posted 6 Days Ago
Be an Early Applicant
Louisville, CO, USA
In-Office
82K-124K Annually
Mid level
Industrial • Manufacturing
The Role
Develops and scales polymer processing methods, equipment, tooling, and manufacturing systems for R&D and commercialization. Responsibilities include process design, injection molding and melt-processing operations, equipment selection, automation integration, cost analysis, process improvements, documentation, and technical support for new manufacturing technologies. Collaborates with materials testing, simulation, and product design teams while operating independently in a fast-paced manufacturing environment.
Summary Generated by Built In

Summary of role:

The Polymer Process Engineer is responsible for the Research & Development of methods, processes, tools, and systems required for the company’s advancement in polymer offerings.  Defines, develops & documents efficient processing methods, parameters, procedures, and materials. Develops equipment/tooling to facilitate production-capable process scaling. 

 Tasks and responsibilities:

  •  Performs complex research and analysis tasks to determine the best process design approach.  
  • Provide recommendations of the most appropriate and cost-effective manufacturing engineering tools, machines, sub-assemblies, and final assemblies to commercialize the product. 
  • Investigate manufacturing costs and provides manufacturing process adjustments and improvements. 
  • Determines equipment requirements to ensure equipment is compatible with the process. 
  • Selects new manufacturing processes and may introduce new equipment to existing processes. 
  • Provides technical assistance in implementing new manufacturing technologies. 
  • Follow existing documentation practices and continuously look for improvements. 
  • Operates under minimal supervision with wide latitude for independent judgment. 
  • Demonstrates understanding, support and consistent application of our Vision, Mission and Core Values.
  • Other duties as assigned. 

                 Competencies:

                • Must have the ability to effectively operate injection molding machines and support equipment, including a good knowledge of polymers.  Alternate in Process Engineering acceptable. 
                • Process Engineering, including automation, demonstrated the ability to integrate key process characteristics up to full-scale production. 
                • Must have the ability to work in a team environment with other departments, such as Materials Testing, Simulation, and Product Design.
                • Ability to analyze situations and determine logical and reasonable solutions. 
                • Ability to communicate effectively, both written and verbal, with team members and all levels of the organization. 
                • Must have the ability to multitask in a fast-paced environment. 
                • Proven project and time management skills. 
                • Effectively use Microsoft Office Suite 
                • Must have a high level of attention to detail and excellent problem-solving skills. 
                • Knowledge of materials and material requirements. 
                • Ability to promote continuous improvement priorities while achieving desired results. 
                • Demonstrated ability to achieve set goals on time. 

                                 Education and Experience:

                                • Bachelor’s Degree in an engineering discipline required. 
                                • Previous experience in a manufacturing environment operating melt processing equipment is required
                                • Minimum 4 years of experience in processes such as injection molding, extrusion, composites, thermoforming, etc.
                                • Minimum 4 years of experience in automation processes or polymer processing
                                • Must be able to lift at least 25 kgs. 

                                     

                                    Travel Requirements:

                                     Up to 20% domestic and international. 


                                    The final compensation offered to the candidate may be based on geographical location, work experience and/or skill level. Additions to the compensation package, including but not limited to paid time off, insurance benefits and 401(k) eligibility, will be outlined at the time of the job offer. 
                                     
                                    Compensation range: $82,000 - $123,500
                                    401(k) matching
                                    Dental insurance
                                    Disability insurance
                                    Employee assistance program
                                    Flexible spending account
                                    Health insurance
                                    Health savings account
                                    Life insurance
                                    Paid time off
                                    Tuition reimbursement
                                    Vision insurance

                                    As an EEO/Affirmative Action Employer all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran or disability status. 

                                    ​This position requires the use of information which is subject to the International Traffic in Arms Regulations (ITAR). All applicants must be U.S. persons within the meaning of ITAR.  ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. Green Card Holder), Political Asylee or Refugee. 

                                     

                                    Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
                                    This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

                                    Skills Required

                                    • Bachelor's degree in an engineering discipline
                                    • Previous experience in a manufacturing environment operating melt processing equipment
                                    • Minimum 4 years of experience with injection molding, extrusion, composites, thermoforming, or similar processes
                                    • Minimum 4 years of experience in automation processes or polymer processing
                                    • Ability to effectively operate injection molding machines and support equipment
                                    • Knowledge of polymers, materials, and material requirements
                                    • Process engineering experience integrating key process characteristics through full-scale production
                                    • Ability to use Microsoft Office Suite effectively
                                    • Proven project and time management skills
                                    • Ability to communicate effectively in written and verbal form
                                    • Ability to work collaboratively with cross-functional departments
                                    • Ability to lift at least 25 kilograms
                                    • Must be a U.S. person under ITAR requirements
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                                    The Company
                                    HQ: Stuttgart
                                    3,839 Employees
                                    Year Founded: 1952

                                    What We Do

                                    We are one of the world’s leading developers, manufacturers and suppliers of precision seals, bearings and custom-molded polymer components. We collaborate closely with customers to develop unique, innovative solutions to tomorrow’s challenges. Utilizing our dedicated product design, material development and testing capabilities, we are a one-stop-shop providing the best in elastomer, silicone, thermoplastic, PTFE and composite technologies for applications in: • Aerospace • Agriculture & Forestry • Automotive • Chemical Processing • Construction & Mining • Fluid Power • Food & Beverage • Healthcare & Medical • Manufacturing & Machine Tools • Marine • Potable Water & Sanitary • Renewable Energy & Power Generation • Semiconductor With over 70 years of experience, we serve as long-term business partners to help our customers bring products to market faster. Through strategically positioned material and product laboratories, specializing in design and applications, our engineers support customers with design, prototyping, production, testing, installation and quality assurance using state-of-the-art tools. Our ServicePLUS portfolio of value-added services is designed to help customers optimize their business across the entire value chain. We bring leading edge technology and an in-depth, experience-based understanding of applications to customers through a global, but local approach. An international network of over 100 facilities worldwide includes over 40 manufacturing sites, more than 60 Customer Solution Centers and 10 R&D centers. Developing and formulating materials in-house, our material database includes over 2,000 proprietary compounds. We fulfill challenging service requirements, supplying standard parts in volume or a single custom-manufactured component, through our integrated logistical support, which effectively delivers over 40,000 sealing products to customers worldwide.

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