Quality Engineer

About Bocar US

Bocar US is part of the Bocar Group, a global leader in precision manufacturing for the automotive industry. We specialize in high-quality aluminum components that support some of the world’s top automotive brands. Our Huntsville, AL facility represents our commitment to advanced manufacturing, innovation, and sustainable growth in the U.S. market. At Bocar US, we take pride in building strong teams and offering long-term career opportunities where your skills and contributions are valued.

Position Summary:

Provide quality support to manufacturing lines to ensure production schedules are on time. Support High Pressure Die Cast (HPDC) “As Cast”/Machining/Assembly Production. Champion Defect Analysis & work closely with other Departments verifying issues are counter measured using QRQC when required. Investigate Defects found in-line & at Final Inspection & Final Product Audits

Responsibilities:

• Support Quality & Manufacturing Department with introduction of New Customers & CSR (Customer Specific Requirements)
• Maintain supplier improvement processes through 4M Management, PFEMA, & Control Plan creation & audits:
• Prepare PPAP Packages with data from Metrology
• Prepare Test Result Summary with Special Testing Data/Results: (Ex. 3000 hr Adhesion Test for Structural Parts)
• Support Supplier Visits/Audits for Aluminum Suppliers using VDA6.3 Potential Analysis Method & other IATF-16949:2016 International Standards, and other suppliers as needed with Corporate SQA Dept
• Work closely with Corporate Customer Service Engineers on Warranty field related issues
• Responsible for Filling out 8D’s and implementing countermeasures
• Review & keep QC check sheets up to date
• Publish Plant & Corporate Monthly Quality reports as required
• Other Duties as required

Education & Experience:

• Must have a Bachelor’s Degree in Engineering or a related field.
• Must have minimum of 5 years of QA or CMM experience for “as cast”/machined/assembled parts & /or powertrain/engine related supplier parts high precision measurement experience.
• Ability to analyze, interpret, & explain CMM reports.
• Ability to read & interpret engineering drawings. Strong use of Metric System Units required.
• Strong Understanding of Statistical Process Control (SPC).
• Ability to read & interpret engineering drawings. Strong use of Metric System required.
• The candidate must have a minimum of 2-3 years automotive/defense quality experience in either Parts Quality or Assembly/Machining/Casting Quality.
• Strong Understanding of Statistical Process Control (SPC). Must possess the ability to analyze data, identify trends, & communicate to Quality Manager the countermeasure solution.
• Candidate must possess an understanding of Automotive/Defense quality testing & possess an ability to interpret the results & recommend next steps.
• Must possess the ability to Input & Analyze Data, identify trends & communicate to Metrology Engineer and Quality Manager.
• Ability to compile data & create reports in Microsoft Office applications.
• Must be detail oriented with the ability to work project with different priorities
• Must have strong verbal and written communication skills across all levels of the company

Benefits and Perks

At Bocar US, we recognize that our employees are the foundation of our success. We offer a comprehensive and competitive benefits package for you and your family, including:

• Medical(with 100% employer paid option), dental, vision, and prescription coverage
• Flexible Spending Account (FSA)
• Short- & long-term disability insurance
• 100% company-paid basic life and AD&D insurance (with optional critical illness coverage)
• 401(k) plan with company match
• Paid time off, vacation, and holidays