PVT Manufacturing Program Launch Engr (Body)

Posted 2 Days Ago
Be an Early Applicant
Louisville, KY, USA
Hybrid
87K-166K Annually
Senior level
Automotive
The Role
Supports EV and vehicle program launches in Body Shop manufacturing by confirming tooling, facility, and metrology readiness; implementing quality improvements; leading variability reduction and corrective actions; managing minor programs, running changes, and capacity changes; supporting trials and prove-outs; analyzing warranty and build data; and updating production processes and documentation.
Summary Generated by Built In

We made history and now we work to transform the future – for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.


As part of our Manufacturing team, you’ll help build the world-class, state-of-the-art smart vehicles we're known for. In our plants around the world, we’re constantly developing new technologies and processes to further increase our efficiency. You'll get the satisfaction of making great products people use and love.


In this position...

This role is required to support the LAP EV launch and upcoming vehicle builds. The engineer will focus on confirming manufacturing tool and facility readiness, specifically for the Eines and other metrology tools, while managing the implementation of quality improvement items to meet build targets. Beyond launch support, the position is responsible for driving current model quality improvements in the Body Shop, focusing on reducing Repairs/1000 (R/1000), managing VME responsibilities for minor programs and running changes, and leading the implementation of tools, technologies, and error-proofing methods to resolve process and manufacturing related issues.

Responsibilities

What you'll do...

  • Confirm manufacturing tool and facility readiness for the Eines and other metrology tools ahead of EV launch and vehicle builds
  • Manage implementation of quality improvement items to support build targets
  • Review daily Vehicle Warranty for proper binning (Process, Design, Supplier Design, Supplier Process)
  • Address warranty/build issues and containment actions with supporting data at Daily Quality Meetings
  • Lead Variability Reduction Team (VRT) for Sheet Metal / Wind Noise process/manufacturing concerns
  • Provide manufacturing input into development and prioritization of vehicle quality roadmaps, containment, and corrective actions
  • Assist VRT to ensure alignment with plant internal quality indicators (QLS, FCPA) and verify containment actions
  • Support development and management of quality roadmaps to deliver Vehicle Functional Group (VFG) objectives (TGW, R/1000, CPU) by implementing revisions to:
    • Tooling, equipment, and facilities
    • Process
    • Error-proofing implementation
    • Measurement methods
  • Support Health Chart assessments for Sheet Metal / Wind Noise
  • Launch Minor/Job#2 programs, Added Starters, capacity changes, and running changes, including:
    • Assembly feasibility
    • Issue resolution, validation, and documentation
    • Change control (tooling, equipment, facilities, and labor costing)
    • Tooling, equipment, and facilities development and installation
  • Support in-plant trials and prove-outs associated with:
    • Engineering concerns, Material Cost Reduction (MCR) actions, Engineering Alerts
    • Capacity change actions
    • Labor cost studies and actions
  • Support Vehicle Quality Review report-outs with manufacturing analysis using Six Sigma problem-solving tools
  • Conduct process development and production process sheet updates
Qualifications

You'll have...

  • Bachelor's degree in Engineering (Mechanical, Manufacturing, Industrial, or related field); equivalent experience considered (5+ years)
  • Prior experience in Body Shop manufacturing, launch, or quality engineering within an automotive assembly environment
  • Working knowledge of body construction processes, tooling, metrology systems (e.g., Eines), and error-proofing methods
  • Experience with quality tools and methodologies (Six Sigma, root cause/corrective action, 8D, VRT processes)
  • Familiarity with plant quality systems and metrics (QLS, FCPA, R/1000, CPU)
  • Experience supporting vehicle launches, running changes, or capacity/added starter programs preferred
  • Strong analytical and problem-solving skills with ability to interpret warranty and build data
  • Effective communication and cross-functional collaboration skills (plant, engineering, supplier, and quality teams)
  • Ability to manage multiple priorities in a fast-paced, launch-driven environment
  • Proficiency with standard manufacturing/quality software tools (e.g., data analysis, reporting platforms)


You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!
As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.
 

 

This position is a salary grade 7 and ranges from $86,600-$144,900.

This position is a salary grade 8 and ranges from $99,100-$166,200. 


Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.
For more information on salary and benefits, click here: https://fordcareers.co/GSR

 

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

 

This position is hybrid with a requirement to be onsite four or more days per week. 

 

#GME

#LI-Hybrid

#LI-MH5 

About UsAt Ford Motor Company, we believe freedom of movement drives human progress. With our incredible plans for the future of mobility, we have a wide variety of opportunities for you to accelerate your career and help us define tomorrow’s transportation.About the TeamWe build world-class vehicles in our plants around the world, constantly developing new technologies and processes to further increase our efficiency. It’s our people who really make the difference. We encourage all of our employees to think outside the box to help us find better and more efficient ways to manufacture our vehicles.

Skills Required

  • Bachelor's degree in Engineering, such as Mechanical, Manufacturing, Industrial, or a related field
  • Equivalent experience of 5 or more years may be considered
  • Prior experience in Body Shop manufacturing, launch, or quality engineering within an automotive assembly environment
  • Working knowledge of body construction processes, tooling, metrology systems such as Eines, and error-proofing methods
  • Experience with Six Sigma, root cause and corrective action, 8D, and Variability Reduction Team processes
  • Familiarity with plant quality systems and metrics including QLS, FCPA, R/1000, and CPU
  • Experience supporting vehicle launches, running changes, or capacity and added starter programs
  • Strong analytical and problem-solving skills, including the ability to interpret warranty and build data
  • Effective communication and cross-functional collaboration skills with plant, engineering, supplier, and quality teams
  • Ability to manage multiple priorities in a fast-paced, launch-driven environment
  • Proficiency with standard manufacturing and quality software tools, including data analysis and reporting platforms
  • Legal authorization to work in the United States without visa sponsorship

Ford Motor Company Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Ford Motor Company and has not been reviewed or approved by Ford Motor Company.

  • Healthcare Strength — Medical, dental, and vision coverage start on day one with options that include zero-premium plans, free mental health support, and wellness resources. For represented hourly employees, health plans are described as low-cost with strong coverage value.
  • Retirement Support — A 401(k) with company match and additional company contributions is available from day one, alongside life and disability coverage. Pension eligibility in certain situations and financial-planning support reinforce long‑term security.
  • Parental & Family Support — Paid parental leave, fertility, surrogacy, and adoption benefits, plus a ramp‑up program for returning parents, reflect a family‑focused package. Flexible Family Care days and generous time‑off options help address short‑term caregiving and personal needs.

Ford Motor Company Insights

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The Company
HQ: Dearborn, MI
175,633 Employees
Year Founded: 1903

What We Do

Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.

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