What you will do in this role:
- Design, modify, and integrate UAV propulsion systems, including both internal combustion and turbine-based architectures.
- Lead or support system-level sizing, thermal/fluid analysis, and mechanical design of propulsion subsystems (fuel, cooling, airframe integration).
- Own hardware through its lifecycle—from CAD and procurement through hands-on build, test execution, flight operations, and data review.
- Analyze test and flight data to validate system performance and inform design iterations.
- Collaborate with technicians to execute test plans and troubleshoot propulsion anomalies.
- Maintain and generate documentation including engineering drawings, models, and procedures.
Required qualifications:
- Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
- 2+ years of experience in propulsion system development or related engineering roles.
- Experience owning hardware from design through test and flight.
- Strong grasp of thermodynamics, combustion systems, and fluid mechanics.
- Proficiency in Python for data analysis, automation, or modeling.
- Hands-on experience with engine assembly, test environments, and hardware debugging.
- U.S. Citizenship or ability to comply with ITAR requirements.
Preferred qualifications:
- Familiarity with REFPROP, GFSSP, or similar thermal/fluid modeling tools.
- Experience supporting turbine engines for high-performance or tactical aerospace platforms, including UAVs or jet aircraft.
- Exposure to high-temperature materials, thermal protection systems, or extreme thermal environments.
- Working knowledge of engine instrumentation, sensors, and control logic.
- M.S. or Ph.D. in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
- Proficiency in Siemens NX for mechanical design and Teamcenter for PLM and BOM management.
- Experience creating and interpreting detailed engineering drawings, specs, and CAD models.
- Ability to operate effectively in a fast-paced, test-driven development environment.
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What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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