Project Engineer

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Byron Center, MI, USA
Hybrid
Senior level
Pet • Chemical • Manufacturing
The Role
The Project Engineer leads manufacturing process optimization, continuous improvement, OEE initiatives, root cause analysis, and CAPEX projects. Responsibilities include equipment and process improvements, plant layout design using AutoCAD, vendor and contractor management, EHS support, data analysis, employee training, and project execution. The role collaborates with production, quality, and leadership teams to improve safety, quality, efficiency, and operational performance.
Summary Generated by Built In
Company Description

Why Work at Intersand? 

  • Thrive in a growing organization where ideas are valued and initiative is encouraged. 
  • Make a real and visible impact on operational performance and manufacturing excellence. 
  • Develop your expertise in a culture that values continuous learning, coaching, and professional growth. 
  • Contribute to innovation and transformation while helping shape the future of our operations. 

Joining Intersand means becoming part of an organization that stands out. As a certified B Corp and a Platinum member of Canada's Best Managed Companies program, we are building a responsible, high-performing, and future-focused business. Driven by a sustainable vision and strong values, we have established an international presence, exporting our products to more than 60 countries worldwide. 

Job Description

A Key Role at the Heart of Operational Excellence and Growth 

Reporting to the  Director of engineering, the Project Engineer plays a critical role in supporting manufacturing operations through process optimization, continuous improvement initiatives, and capital projects. 

As a hands-on engineering professional, you will work closely with production, quality, and leadership teams to improve manufacturing processes, drive operational excellence, and support the successful execution of strategic projects. Your mission is to identify opportunities, solve complex challenges, and implement sustainable solutions that enhance safety, quality, efficiency, and business performance. 

Your Impact 

  • Drive continuous improvement initiatives that increase productivity, quality, and operational efficiency. 
  • Lead capital projects from concept to implementation, ensuring successful delivery on time and within budget. 
  • Improve manufacturing performance by identifying process optimization opportunities and eliminating bottlenecks. 
  • Support operational excellence through data analysis, root cause problem solving, and standardization of best practices. 
  • Strengthen workplace safety by contributing to Environmental, Health & Safety (EHS) initiatives and projects. 
  • Lead OEE initiatives that improve equipment utilization and overall plant performance. 
  • Develop employee capabilities through training, coaching, and knowledge sharing. 
  • Create value by evaluating opportunities, recommending solutions, and supporting strategic decision-making. 

Your Main Responsibilities 

  • Conduct root cause analyses of equipment failures, quality deviations, and process bottlenecks, implementing effective corrective and preventive actions. 
  • Lead Overall Equipment Effectiveness (OEE) initiatives and drive measurable improvements across production processes. 
  • Lead capital expenditure (CAPEX) projects from conception to completion, including scope definition, budgeting, vendor selection, installation, commissioning, and employee training. 
  • Analyze manufacturing processes and performance data to identify opportunities for continuous improvement and operational optimization. 
  • Evaluate technical and financial feasibility of improvement opportunities and equipment investments. 
  • Utilize AutoCAD to support plant layout design, workflow improvements, space optimization, and facility modifications. 
  • Collaborate closely with production, quality, and leadership teams to identify and execute improvement opportunities. 
  • Train and support production personnel on new equipment, processes, and operating procedures. 
  • Participate in Environmental, Health & Safety initiatives and support compliance with applicable regulations and company standards. 
  • Conduct audits, prepare reports, facilitate meetings, and communicate project progress and recommendations to stakeholders. 
  • Support sustainability, safety, and operational excellence initiatives across the facility. 
  • Manage external vendors and contractors to ensure successful project execution and compliance with company requirements. 

 

Qualifications

What You Bring

  • Bachelor's degree in Engineering or a related technical discipline.
  • 5 to 10 years of experience in an engineering role within a manufacturing environment.
  • Experience leading or supporting continuous improvement initiatives and process optimization projects.
  • Ability to travel within Canada and the United States,
  • Experience managing or participating in CAPEX projects is considered an asset.
  • Strong troubleshooting and root cause analysis skills.
  • Working knowledge of manufacturing processes, industrial automation, and production systems.
  • Experience with AutoCAD.
  • Strong computer, data analysis, and reporting skills.
  • Knowledge of manufacturing safety principles, environmental requirements, and regulatory compliance.
  • Familiarity with OEE methodologies, Lean Manufacturing, and continuous improvement principles is an asset.
  • Excellent verbal and written communication skills.
  • Strong attention to detail, sense of urgency, and ability to manage multiple priorities independently.
  • Resourceful and proactive problem-solver with a strong sense of ownership.
  • Ability to carry projects through to completion while meeting established deadlines with limited supervision.

Additional Information

At Intersand, we are committed to creating an environment where everyone feels valued, respected, and empowered to contribute their best work. We welcome applications from individuals of all backgrounds, identities, and experiences and strive to ensure a fair and inclusive recruitment process for all candidates.

Skills Required

  • Bachelor's degree in Engineering or a related technical discipline
  • 5 to 10 years of experience in an engineering role within a manufacturing environment
  • Experience leading or supporting continuous improvement initiatives and process optimization projects
  • Ability to travel within Canada and the United States
  • Experience managing or participating in CAPEX projects
  • Strong troubleshooting and root cause analysis skills
  • Working knowledge of manufacturing processes, industrial automation, and production systems
  • Experience with AutoCAD
  • Strong computer, data analysis, and reporting skills
  • Knowledge of manufacturing safety principles, environmental requirements, and regulatory compliance
  • Familiarity with OEE methodologies, Lean Manufacturing, and continuous improvement principles
  • Excellent verbal and written communication skills
  • Strong attention to detail, sense of urgency, and ability to manage multiple priorities independently
  • Resourceful and proactive problem-solving skills with a strong sense of ownership
  • Ability to complete projects on schedule with limited supervision

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The Company
HQ: Boucherville
230 Employees
Year Founded: 1992

What We Do

Intersand is a Canadian, family-owned manufacturer of premium cat litter and animal-hygiene products. Founded from a 1992 litter division in Varennes, Quebec, the company develops innovative, high-performance solutions designed to simplify litter-box maintenance while supporting cats’ comfort and health. It emphasizes eco-design and sustainability across product development, sourcing, transportation, and waste management, and exports its products to customers in more than 60 countries.

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