Product Functional Test Instrumentation Tech - Level II

Posted 3 Days Ago
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Pune, Mahārāshtra, IND
In-Office
Mid level
Automotive
The Role
Set up, operate, and maintain laboratory test rigs and instrumentation for product validation. Install and troubleshoot DUTs and measurement systems, perform calibrations, execute tests, collect and document data, support preventive maintenance and quality initiatives, and collaborate with engineers to improve test processes while following HSE and 5S standards.
Summary Generated by Built In
Job Summary

The Engineering Laboratory Technician supports product validation and instrumentation engineering activities by preparing, configuring, operating, and maintaining laboratory test systems, test rigs, and instrumentation. This role is responsible for executing routine testing activities, installing test articles, collecting and documenting test data, maintaining laboratory equipment, and ensuring compliance with quality and safety standards. Working closely with engineers, suppliers, and cross-functional teams, the technician contributes to product development, continuous improvement, and reliable test execution for Cummins products.

Key Responsibilities
  • Prepare, configure, and set up test rigs in accordance with approved engineering procedures and test plans.
  • Install Devices Under Test (DUTs), sensors, hoses, fixtures, instrumentation, and supporting hardware while ensuring proper alignment and secure installation.
  • Assemble and install test articles, fixtures, harnesses, and laboratory equipment required for functional and durability testing.
  • Connect, verify, and troubleshoot electrical, pneumatic, hydraulic, and data acquisition systems prior to test execution.
  • Perform pre-test inspections including visual checks, leak testing, continuity verification, equipment calibration, and functional validation.
  • Execute routine laboratory testing and operate test rigs under the guidance of engineering personnel while monitoring test parameters throughout the test cycle.
  • Install, calibrate, troubleshoot, and maintain laboratory instrumentation including gauges, transducers, cooling systems, fuel systems, smoke meters, heat exchangers, and related measurement equipment.
  • Operate data acquisition systems and accurately record test observations, readings, abnormalities, and equipment status in accordance with laboratory procedures.
  • Prepare clear and accurate test documentation, maintenance records, calibration reports, equipment checklists, and test logs.
  • Support preventive maintenance activities, calibration schedules, cleaning, inspection, and basic repair of laboratory equipment and test systems.
  • Identify basic electrical, mechanical, pneumatic, or hydraulic issues and coordinate corrective actions with engineering teams.
  • Maintain inventory of laboratory consumables, including hoses, fittings, sensors, fixtures, fasteners, AdBlue, and other testing materials.
  • Interpret electrical wiring diagrams, test procedures, and engineering documentation to support test execution.
  • Interface effectively with engineers, suppliers, internal customers, and other functional teams to support testing activities.
  • Participate in laboratory audits, quality initiatives, corrective actions, and continuous improvement projects.
  • Recommend improvements to test fixtures, laboratory processes, equipment utilization, and test setup efficiency.
  • Maintain compliance with Cummins Health, Safety, Environmental (HSE), laboratory safety standards, PPE requirements, and 5S workplace practices.
ResponsibilitiesQualifications
  • High School Diploma or equivalent in an appropriate STEM discipline is required.
  • Associate Degree, Diploma, or Technical Certification in Mechanical, Electrical, Electronics, Automobile, Instrumentation, Mechatronics, or a related engineering field is preferred.
  • Regionally applicable technical certifications may be required.
  • This position may require licensing for compliance with export control or regulatory requirements.
Skills
  • Knowledge of laboratory testing, instrumentation, and product validation processes.
  • Experience in test rig setup, fixture assembly, instrumentation installation, and laboratory equipment operation.
  • Understanding of electrical, mechanical, pneumatic, and hydraulic systems.
  • Familiarity with data acquisition systems and laboratory measurement equipment.
  • Working knowledge of Calterm and Cummins INSITE diagnostic software is preferred.
  • Basic knowledge of MATLAB for test data analysis and reporting is preferred.
  • Ability to read and interpret electrical wiring diagrams, engineering drawings, and technical documentation.
  • Knowledge of calibration procedures, preventive maintenance, and laboratory quality systems.
  • Experience using general laboratory tools such as digital multimeters, soldering irons, function generators, and measurement instruments.
  • Strong analytical and troubleshooting skills for identifying equipment and test system issues.
  • Good documentation, reporting, and record management skills.
  • Effective communication and collaboration skills with engineers and cross-functional teams.
  • Strong organizational skills with attention to detail and accuracy.
  • Commitment to safety, quality, continuous improvement, and 5S workplace standards.
QualificationsExperience
  • Intermediate level experience in engineering laboratories, product testing, instrumentation, manufacturing, validation, or related technical environments.
  • Experience supporting product testing, laboratory operations, or validation activities is preferred.
  • Hands-on experience with instrumentation installation, calibration, test rig setup, and laboratory equipment maintenance.
  • Exposure to engine, aftertreatment (ATS), or Cummins Engine Systems (CES) testing is desirable.
  • Experience using electronic diagnostic tools, laboratory software, and data acquisition systems is preferred.
  • Demonstrated ability to execute laboratory tests, maintain accurate technical documentation, and support continuous improvement initiatives.
About UsCummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

Skills Required

  • High School Diploma or equivalent
  • Intermediate level experience in engineering laboratories, product testing, instrumentation, or validation
  • Ability to read and interpret electrical wiring diagrams, engineering drawings, and technical documentation
  • Hands-on experience with instrumentation installation, calibration, test rig setup, and laboratory equipment maintenance
  • Knowledge of calibration procedures, preventive maintenance, and laboratory quality systems
  • Experience using general laboratory tools (digital multimeter, soldering iron, function generator, measurement instruments)
  • Regionally applicable technical certifications (may be required)
  • Licensing for compliance with export control or regulatory requirements (may be required)
  • Familiarity with Calterm and Cummins INSITE diagnostic software
  • Basic knowledge of MATLAB for test data analysis and reporting
  • Experience using electronic diagnostic tools, laboratory software, and data acquisition systems

Cummins Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Cummins and has not been reviewed or approved by Cummins.

  • Retirement Support A 401(k) with company contribution/match and both defined contribution and defined benefit pension plans are offered, alongside profit sharing and an employee stock purchase plan. This mix supports long-term savings and financial security.
  • Healthcare Strength Multiple medical plan options (HSA, HSA Plus, PPO) with dental, vision, life and long-term disability coverage are provided, along with telehealth, mental-health support, and wellness tools. In-network protections and HSA/HSA Plus structures are described to help manage costs.
  • Parental & Family Support Paid maternity and paternity leave, family medical leave, and adoption assistance are offered. Reduced or flexible hours and unpaid extended leave options further support caregiving needs.

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The Company
HQ: Columbus, IN
35,251 Employees
Year Founded: 1919

What We Do

At Cummins, we empower everyone to grow their careers through meaningful work, building inclusive and equitable teams, coaching, development and opportunities to make a difference. Across our entire organization, you'll find engineers, developers, and technicians who are innovating, designing, testing, and building. You'll also find accountants, marketers, as well as manufacturing, quality and supply chain specialists who are working with technology that's just as innovative and advanced.

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