Process Simulation Engineer

Rockwell Automation is a global technology leader focused on helping the world’s manufacturers be more productive, sustainable, and agile. With more than 28,000 employees who make the world better every day, we know we have something special. Behind our customers - amazing companies that help feed the world, provide life-saving medicine on a global scale, and focus on clean water and green mobility - our people are energized problem solvers that take pride in how the work we do changes the world for the better.

We welcome all makers, forward thinkers, and problem solvers who are looking for a place to do their best work. And if that’s you we would love to have you join us!

Job Description

Rockwell Automation's Process Technology (PT) business is a specialist division. We design and implement high-tech, process-centric projects across the Life Sciences, Chemical, Consumer Goods, Oil & Gas, and Energy sectors.

Reporting to the Process Team Lead, you will help integrate detailed process, mechanical, electrical, and instrumentation designs to deliver novel, end-to-end project solutions. You will develop both your core process engineering fundamentals and advanced process modelling capabilities. You will work with tools such as Aspen® simulation software, Mathcad®, Ansys®, and Autodesk® products, alongside AI-assisted engineering tools to enhance your skills and expertise.

• Process Design, Simulation & Technical Delivery
  • Support execution of design studies across concept, basic, and detailed design phases
  • Maintain design deliverables including PFDs, P&IDs, equipment lists, and process descriptions
  • Perform process simulations and engineering calculations using tools such as Aspen® and Mathcad® to support:
  • Mass and energy balances
  • Equipment and line sizing
  • Pressure relief device sizing and hydraulic analysis
  • Use simulation outputs to validate designs, improve performance, and support engineering decisions
  • Support evaluation of Best Available Technologies (BAT) and process optimisation opportunities

Project Delivery and Coordination

• Participate in project meetings and contribute to differant engineering teams
• Coordinate with other disciplines i.e. (EC&I, Automation, Mechanical, and Validation) to provide integrated solutions
• Support development of scope of work packages and engineering deliverables
• Ensure resolution of process technical queries (TQs)

Safety, Compliance and Standards

• Ensure all designs comply with client specifications, SOPs, and applicable standards (e.g., PED, ATEX, and GMP)
• Support HAZOP preparation, participation, and close-out activities
• Contribute to Hazardous Area Classification studies
• Support process safety design, including pressure relief and safeguarding requirements

Commissioning & Site Support

• Help develop and witness commissioning and startup protocols
• Support Factory Acceptance Tests (FAT) for process equipment and packaged systems
• Participate in site commissioning, startup, and troubleshooting activities
• Provide on-site engineering support to construction and operations teams

Plan, Commercial & Quality

• Help develop engineering cost estimates and inputs to sales proposals
• Track engineering hours against project budgets, ensuring delivery within scope, schedule, and cost targets
• Identify and contribute to Design Change Requests (DCRs), including assessment of technical and commercial impacts
• Ensure adherence to the Rockwell Automation Quality Management System (QMS)
• Maintain process SOPs and engineering documentation
• Ensure compliance with required training and applicable company procedures
• Ensure all engineering activities comply with relevant local, national, client, and international standards

• Bachelor's degree or Better in Chemical / Process Engineering or a related discipline
• Open to graduates or those looking to transitioning into a digital / simulation-focused design role with 1+ years experience
• Demonstrate interested in - Process Design / Simulations / Sustainability / Functional Safety
• A "can-do" approach, demonstrate ownership and quality work
• Work with other engineering teams i.e. (EC&I, Automation, Mechanical, and Validation)
• Willingness to travel internationally
• Support on-site construction, commissioning, and startup activities
• Full, clean driver's licence required

• Exposure to project engineering or project delivery environments (desirable)
• Experience or familiarity with process simulation tools (e.g. Aspen® suite) (desirable)
• Familiarity with engineering calculation tools (e.g. Mathcad®) (desirable)
• Exposure to 3D design / CAD software (e.g. AutoCAD® / Autodesk® products) (desirable)

Our benefits package includes …

• Comprehensive mindfulness programs with a premium membership to Calm
• Volunteer Paid Time off available after 6 months of employment for eligible employees
• Employee Assistance Program
• Personalized wellbeing programs through our OnTrack program
• On-demand digital course library for professional development

... and other local benefits!

Our commitment to diversity, equity and inclusion is built into our business strategy, and our daily interactions. Our diverse, equitable and inclusive culture unleashes potential, enables collaboration and progress and improves outcomes for our employees, business, customers and partners.

#LI-YSM #LI-Hybrid

Rockwell Automation’s hybrid policy aligns that employees are expected to work at a Rockwell location at least Mondays, Tuesdays, and Thursdays unless they have a business obligation out of the office.