Process Engineer

Posted 5 Days Ago
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Allentown, PA
In-Office
Mid level
Biotech
Our Mission is to enable our customers to make the world healthier, cleaner and safer.
The Role
The Process Engineer optimizes operational efficiency in a GMP-regulated packaging environment by leading projects, integrating new technology, and driving continuous improvements in quality and cost efficiency.
Summary Generated by Built In

Work Schedule

Standard (Mon-Fri)

Environmental Conditions

Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Cleanroom: no hair products, jewelry, makeup, nail polish, perfume, exposed piercings, facial hair etc... allowed, Office, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)

Job Description

What will you do?

The Process Engineer plays a pivotal role in supporting the Engineering and Operations teams in a GMP-regulated pharmaceutical packaging environment. Responsibilities include leading technology transfers, driving capital equipment projects, and integrating new assets and automation to optimize operational efficiency, throughput, and quality. The individual drives continuous improvement initiatives, evaluates and implements process enhancements, and assists in resolving advanced machine issues to maintain standardized and efficient operations.

How will you get here?

Applicants should possess at least 3 years of engineering experience in a relevant cGMP controlled environment, with a preference for the pharmaceutical or food industry. Those with 5-10 years of experience are highly desirable.

  • Ensure full compliance with GMP standards, site safety practices, and what we value (Integrity, Intensity, Innovation, Involvement).
  • Assist in ongoing improvement efforts aimed at cutting costs, boosting efficiency, enhancing product quality, and streamlining workflow.
  • Lead technology transfer activities for new and existing client products, including documentation, qualification, and alignment to project timelines.
  • Drive capital expenditure (CAPEX) projects from initiation through equipment installation and operational integration.
  • Develop equipment specifications and user requirements (URS or equivalent experience), lead vendor evaluations, drive design reviews, and perform FAT/SAT, commissioning, and validation activities.
  • Onboard and integrate new equipment, automation platforms, and production technologies to improve throughput, reduce manual operations, and enhance control.
  • Collaborate with Production and Operations to identify and resolve workflow bottlenecks and performance constraints across packaging lines.
  • Support in resolving complex issues on packaging equipment, working closely with maintenance, OEMs, and operators to identify root causes and implement sustainable solutions.
  • Conduct deviation investigations, CAPAs, and change control management.
  • Review, develop, and approve Engineering and Validation documents, including protocols, specifications, and SOPs.
  • Perform additional duties as needed to meet business and operational objectives.

Education:

A four-year, Bachelor of Science degree from an accredited college or university in Packaging, Electrical, Mechanical, or Industrial Engineering or a related field is required.

Knowledge, Skills, Abilities
  • Proficiency in pharmaceutical or food packaging operations is required; Experience with automated packaging, labeling, bottling, or device assembly equipment is preferred.
  • Strong foundation in Lean, Six Sigma, SMED, and structured problem-solving methodologies.
  • Mechanical proficiency with proven experience resolving issues with packaging equipment.
  • Proficient in authoring equipment onboarding and qualification documentation (URS, FDS, FMEAs, FAT/SAT/Commissioning protocols, SOPs, Work Instructions).
  • Strong written and verbal communication skills with the ability to explain technical information to non-technical collaborators, including clients.
  • Proficiency with MS Office, especially Excel, for data analysis and project tracking.
  • Capable of supporting and advancing multiple priorities and working effectively in a fast-paced, multi-functional environment.
Physical Requirements
  • Ability to occasionally lift up to 10 lbs. and perform activities such as bending, reaching, and standing as needed.

Top Skills

Excel
Gmp
Lean
MS Office
Six Sigma
Smed
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The Company
HQ: Waltham, MA
100,000 Employees

What We Do

Thermo Fisher Scientific Inc. is the world leader in serving science, with annual revenue of approximately $40 billion. Our Mission is to enable our customers to make the world healthier, cleaner and safer. Whether our customers are accelerating life sciences research, solving complex analytical challenges, increasing productivity in their laboratories, improving patient health through diagnostics or the development and manufacture of life-changing therapies, we are here to support them. Our global team delivers an unrivaled combination of innovative technologies, purchasing convenience and pharmaceutical services through our industry-leading brands, including Thermo Scientific, Applied Biosystems, Invitrogen, Fisher Scientific, Unity Lab Services, Patheon and PPD.

Why Work With Us

You will join a company which every colleague has the opportunity to create possibilities, for oneself, for our customers and patients. There is no more exciting place to be than at the forefront of solving problems which help improve lives around the world. As a company, we are committed to supporting your career aspirations and your journey.

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