Process Engineer (Pressure Safety) IV

Posted Yesterday
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Baytown, TX, USA
Hybrid
Mid level
Healthtech • Biotech • Manufacturing
The Role
Designs, evaluates, and revalidates emergency relief systems, including pressure safety valves, rupture disks, and venting systems. Supports pressure safety policies, Management of Change, Process Hazard Analyses, turnaround activities, HSE initiatives, and daily plant operations. Performs fluid-flow and overpressure calculations, facilitates cross-functional solutions, and represents the company in industry organizations such as AIChE, ASME, and API. Requires chemical engineering expertise, plant experience, and willingness to travel less than 20%.
Summary Generated by Built In

We are Covestro. We are curious. We are courageous. We are colorful. We refine chemical material solutions with game-changing products. Let us empower you to push boundaries. Join us and our 18,000 colleagues now and together we will make the world a brighter place.  

What We Offer

This position (Pressure Safety Engineer IV) supports the analysis, design and optimization of process safety and performs emergency relief system assessment, design and revalidation. Represents the company in industrial and trade communities such as AIChE (DIERS), ASME and API.


Major Responsibilities


  • Designs and evaluates emergency relief systems such as pressure safety valves and rupture disks and venting systems for new and existing plans in the NAFTA region.
  • Supports documentation of site and regional pressure safety policies, standards, procedures, training, and execution.
  • Participates in Management of Change (MOC), and proactively delivers solutions to pressure safety related concerns and problems as discovered through frequent process unit interactions.
  • Supports day-to-day Business Unit (BU) operations that impact or impacted by their emergency relief systems
  • Assists in Process Hazard Analysis (PHA) and Turnaround (TAR) activities
  • Proposes creative and innovative improvements in the efficiency of Pressure Safety work processes
  • Participates in Health, Safety & Environment (HSE) service initiatives and positively represents the HSE organization within the site.
  • Actively involved in industrial organizations such as AIChe (DIERS), ASME, API, or other.

What You Offer

Basic Qualifiactions

  • Bachelor’s degree in chemical or similar engineering with 4+ years of experience or Master's degree in chemical or similar engineering and 2+ years of experience

Preferred Qualifications

  • Plant experience and minimum of 2 years Emergency Relief System Design experience

Knowledge & Skills

  • Understands chemical engineering fundamentals (chemical reaction, unit operations, fluid flow, and process control concepts)    
  • Able to analyze and understand highly integrated processes based on process documentation (PFD, P&ID)
  • Proficiency in fluid flow calculations including two-phase flow.
  • Knowledge of PHA/HAZOP methodology for identifying overpressure scenarios.
  • Understands industry codes and standards including ASME, API, ASHRAE-15, IIAR, NFPA, and OSHA regulations.
  • Able to use of pressure safety calculation tools such as Superchems or similar software.
  • Demonstrated leadership, collaborative and people skills working within cross-functional teams.
  • Able to facilitate pressure safety topics and guide team to good solutions.
  • Able to effectively communicate (written and verbally) at all levels of an organization. 
  • Able to make decisions and work independently to develop and implement solutions into the production workflow
  • Willingness to travel; < 20%

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YOUR APPLICATION

Are you as curious, courageous and colorful as we are? If so, we can offer you an exciting career opportunity. We look forward to receiving your application and resume. Become part of our team - apply now!

Equal Employment Opportunity: Hiring and advancement are based on job-related requirements and on an individual's qualifications to perform a job. All aspects of employment are carried out free of discrimination or harassment based on race, color, religion, sex (including pregnancy), national origin, age, disabilities, genetic information, veteran status, sexual orientation, gender identity/gender expression or any unlawful criterion, existing under applicable federal, state, or local law.

Contact Us

Info-Hotline: +1 844-522-6775

If you are a qualified individual with a disability or a disabled veteran, you may request a reasonable accommodation if you are unable or limited in your ability to use or access this site as a result of your disability. To make a request, please call (412) 413-2736.

Skills Required

  • Bachelor’s degree in chemical engineering or a similar engineering discipline with 4 or more years of experience
  • Master’s degree in chemical engineering or a similar engineering discipline with 2 or more years of experience
  • Plant experience
  • At least 2 years of emergency relief system design experience
  • Understanding of chemical engineering fundamentals, including chemical reaction, unit operations, fluid flow, and process control
  • Ability to analyze integrated processes using process documentation such as PFDs and P&IDs
  • Proficiency in fluid-flow calculations, including two-phase flow
  • Knowledge of PHA and HAZOP methodology for identifying overpressure scenarios
  • Knowledge of ASME, API, ASHRAE-15, IIAR, NFPA, and OSHA standards and regulations
  • Ability to use pressure safety calculation tools such as SuperChems or similar software
  • Leadership, collaboration, facilitation, communication, and independent decision-making skills
  • Willingness to travel less than 20%

Covestro Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Covestro and has not been reviewed or approved by Covestro.

  • Fair & Transparent Compensation — The company publicly commits to pay equity and a transparent compensation structure, signaling consistency across roles and levels. Competitive pay for manufacturing, engineering, and operations is frequently highlighted alongside solid benefits.
  • Retirement Support — U.S. offerings include a 401(k) with company matching and additional retirement contributions, plus an employee stock purchase program. The retirement setup is repeatedly described as especially strong, with examples of automatic contributions and generous matching.
  • Leave & Time Off Breadth — Paid time off and holiday observance are standard, complemented by two paid volunteer days in the U.S. Supplemental parental leave and adoption assistance add depth to family support.

Covestro Insights

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The Company
HQ: Leverkusen
10,247 Employees
Year Founded: 2015

What We Do

Covestro is one of the world’s leading manufacturers of high-quality polymer materials and their components. With its innovative products, processes and methods, the company helps enhance sustainability and the quality of life in many areas. Covestro supplies customers around the world in key industries such as mobility, building and living, as well as the electrical and electronics sector. In addition, polymers from Covestro are also used in sectors such as sports and leisure, cosmetics and health, as well as in the chemical industry itself. The company is committed to becoming fully circular and is striving to become climate neutral by 2035 (scope 1, 2 and 3). Covestro generated sales of EUR 14.4 billion in fiscal 2023. At the end of 2023, the company had 48 production sites worldwide and employed approximately 17,500 people (calculated as full-time equivalents). Data protection information: https://www.covestro.com/en/social-media-privacy-statements

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