Process Engineer I

Posted 5 Days Ago
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Winston-Salem, NC, USA
In-Office
65K-75K Annually
Mid level
Industrial • Manufacturing
The Role
Support and optimize flexible packaging manufacturing processes across printing, lamination, extrusion, slitting, and pouch-making. Troubleshoot production issues, analyze data, lead continuous improvement (Lean/Six Sigma/SPC), support new product launches and equipment qualifications, establish SOPs, evaluate materials, assist capital projects, and train production staff while ensuring safety and regulatory compliance.
Summary Generated by Built In

Imagine: A Career with Purpose and Possibility

Picture this: You are part of a global team of problem-solvers whose innovations in materials science can make life better. Every day, you help turn ideas into impact using science, technology, and creativity to tackle real-world challenges. You’re part of a company whose work helps improve patient outcomes in healthcare and protects essential consumer goods that people around the world rely on every day.

At TekniPlex, you’ll join more than 8,000 colleagues across 12 countries, all united by one purpose: creating safer, smarter solutions that touch daily life. Through our two divisions, TekniPlex Healthcare and TekniPlex Consumer Products, you’ll help shape industries that matter: healthcare, pharmaceutical, food & beverage, beauty, and personal care.

Here, your ideas count and your work matters. You’ll be encouraged to think boldly, collaborate across cultures, and keep growing every step of the way. You will help protect the integrity of essential products, support patient safety and comfort, and contribute to innovations that make everyday life better, all while building a career that makes an impact.

Because at TekniPlex, you don’t just deliver products – you help shape what’s next.

 What is the role where you can add value?

Process Engineer:

 We are seeking a skilled and detail-oriented Process Engineer to support and optimize manufacturing operations for flexible packaging products. This role is responsible for improving production efficiency, reducing waste, troubleshooting process issues, and driving continuous improvement initiatives across printing, laminating, coating, extrusion, slitting, and pouch-making operations. 



What will you do?

·Develop, optimize, and maintain manufacturing processes for flexible packaging production.

·Monitor and improve process performance related to quality, throughput, scrap reduction, and machine efficiency.

·Troubleshoot production issues involving printing, lamination, extrusion, coating, slitting, or converting equipment.

·Analyze production data and implement corrective and preventive actions.

·Lead continuous improvement projects using Lean Manufacturing, Six Sigma, and root cause analysis methodologies.

·Collaborate with operations, maintenance, quality, R&D, and supply chain teams to improve product consistency and operational performance.

·Support new product launches, material trials, and equipment qualifications.

·Establish and maintain process parameters, SOPs, and work instructions.

·Evaluate raw materials, adhesives, films, inks, and substrates for compatibility and performance.

·Ensure compliance with safety, food safety, environmental, and customer requirements.

·Assist with capital projects, equipment upgrades, and automation initiatives.

·Train operators and production staff on process improvements and best practices.

·Participate in customer and supplier technical discussions as needed.

What skills do you need?

  • Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Packaging Engineering, Materials Science, or related field.
  • 3+ years of experience in flexible packaging or converting manufacturing.
  • Strong knowledge of flexible packaging processes such as:
    • Flexographic or rotogravure printing
    • Extrusion coating/lamination
    • Adhesive lamination
    • Slitting and rewinding
  • Experience with process optimization and troubleshooting in a manufacturing environment.
  • Strong analytical and problem-solving skills.
  • Excellent communication and cross-functional collaboration abilities.
  • Proficiency with Microsoft Office and manufacturing data systems.
  • Experience with Lean Manufacturing, Six Sigma, or statistical process control (SPC).
  • Knowledge of food-grade packaging standards and regulatory requirements.
  • Familiarity with polymer science, film structures, and barrier materials.
  • Experience with ERP/MES systems.
  • Six Sigma Green Belt or equivalent certification.

The compensation range for this position is $65,000 to $75,000 plus bonus

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

Skills Required

  • Bachelor's degree in Chemical, Mechanical, Packaging Engineering, Materials Science, or related field.
  • 3+ years of experience in flexible packaging or converting manufacturing.
  • Strong knowledge of flexible packaging processes (flexographic or rotogravure printing; extrusion coating/lamination; adhesive lamination; slitting and rewinding).
  • Experience with process optimization and troubleshooting in a manufacturing environment.
  • Strong analytical and problem-solving skills.
  • Excellent communication and cross-functional collaboration abilities.
  • Proficiency with Microsoft Office and manufacturing data systems.
  • Experience with Lean Manufacturing, Six Sigma, or statistical process control (SPC).
  • Knowledge of food-grade packaging standards and regulatory requirements.
  • Familiarity with polymer science, film structures, and barrier materials.
  • Experience with ERP/MES systems.
  • Six Sigma Green Belt or equivalent certification.

TekniPlex Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about TekniPlex and has not been reviewed or approved by TekniPlex.

  • Fair & Transparent Compensation Posted hourly ranges for certain plant roles appear competitive in some markets, and abundant overtime can raise total earnings. Pay can be acceptable or strong in specific sites and shifts.
  • Retirement Support A 401(k) with employer match is offered, supporting long-term financial security. Match levels exist across locations, though amounts may vary by period or site.
  • Parental & Family Support Parental leave for both mothers and fathers is explicitly highlighted. This adds family-oriented time away within the standard benefits lineup.

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The Company
HQ: Wayne, PA
2,018 Employees

What We Do

TekniPlex is a globally integrated company that provides innovative solutions through materials science and manufacturing technologies. A global leader in the Healthcare and Consumer Product markets, TekniPlex provides medical device components and a multitude of materials science solutions that lead to a healthier and more sustainable world. Its solutions are found in some of the most well-known names in the Healthcare, Pharmaceutical, Beauty and Personal Care, Household, and Food and Beverage markets. Headquartered in Wayne, Pa., TekniPlex employs 9,000 people globally throughout its operations in Belgium, Brazil, Canada, China, Colombia, Costa Rica, Germany, India, Italy, Mexico, Northern Ireland, and the United States.

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