Process Engineer - Energetic Systems

Posted Yesterday
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Joplin, MO, USA
In-Office
Entry level
Aerospace • Energy • Defense • Manufacturing
The Role
Develops manufacturable processes for new battery and energetic systems products. Responsibilities include design for manufacturability and assembly, DFMEA and PFMEA, process flows, tolerance analysis, work instructions, control plans, workstation planning, process capability studies, and technical coordination with design, quality, manufacturing, and program teams. Supports engineering builds, validation, qualification, tooling, bonding, welding, automation, and process development activities.
Summary Generated by Built In
Overview

ABOUT EAGLEPICHER

EaglePicher Technologies is driving the electrification of defense, aviation and space. We provide the broadest range of battery systems in the world for the most demanding applications. We develop leading-edge products that make drones fly higher, undersea vessels run longer, aircraft fly farther, rockets launch safely and satellites operate longer. With our cutting-edge research and manufacturing, we continue to set new standards in the industry. For 100 years, we have provided mission-critical power solutions to the defense, aviation and space markets. EaglePicher provides custom battery assemblies, battery management systems, pyrotechnic devices and other power solutions.


Our employees are passionate, dedicated and empowered to realize our vision.  We strive for the right mix of people with diverse backgrounds personalities and perspectives, and to ensure this works, we create an inclusive work environment that places a premium on communication and collaboration.  At EaglePicher, we will give you the opportunity to harness all that is within you with access to the latest tools, information and training.


EaglePicher is headquartered in Joplin, MO with manufacturing and research and development facilities in Joplin, MO, Seneca, MO, Pittsburg, KS, and Southbridge, MA.


For more information visit www.eaglepicher.com


ABOUT THE POSITION

As a Process Development Engineer your focus is the meshing of product design into manufacturable processes.  You will be responsible to facilitate interaction between both product and process groups to minimize risk of failure of design and process. A strong focus on design for manufacturability (DFM) and design for assembly. (DFA)

Responsibilities
  • Work with Design and Process Engs for DFM and DFA to:
    • Simplify designs
    • Reduce the number of components
    • Utilize best practices for assembly and joining
  • Lead DFMEA and PFMEA creation for new products to minimize risk
  • Create process flows for new products to meet TAKT time
  • Perform tolerance stacks for products and tools to insure manufacturability of designs
  • Create and manage Work Breakdown Structures to insure all aspects of the workstations area addressed
  • Create work instructions and Process travelers for new designs
  • Assist Quality in creating control plans to properly address risks in the design and the process that could not be engineered out.
  • Manage the technical aspects of the development process and communicate regularly with the Program manager over the project
  • Assist in the build of the product on the floor for Engineering Evaluations,  Design Validation Testing, and Qualification
  • Pull in resources from the process group for tool design, process development for bonding, welding, automation, etc to complete tasks denoted in the DFMEA, PFMEA, WBS.
  • Perform process capability studies on tools and processes
Qualifications

Requirements:

  • Bachelor’s degree in Engineering
  • U.S. Persons
  • Strong mechanical aptitude with understanding of dimensioning and tolerance analysis
  • Detail oriented with an analytical and structured approach to problem solving
  • Experienced and knowledgeable with automated assembly equipment
  • Solid Modeling 3D CAD design software experience (Solid Works preferred)
  • Proficient with Microsoft office software
  • Excellent written and verbal communication skills
  • Self-motivated

Preferences:

  • Hobbies involve making, fixing, building, fabricating mechanical things for example: Engines, cars, motorcycles, firearms,
  • Experience with machine shop tools: Mill, lathe, EDM
  • Experience with 3D printing
  • Experience with high precision presses, tooling and dies
  • Experience with welding/metal joining (laser, resistance, tig, etc.)
  • Robotics and process/assembly automation experience
  • Automated inspection experience (vision systems, etc.)
  • Experience with formal process validation methods such as IQ, OQ, PQ.
  • Project management experience
  • Lean methodologies
  • Tool design experience

PERKS OF BEING AN EAGLEPICHER EMPLOYEESome of the great things about being an EaglePicher employee include:

  • Medical, dental, vision, life, and disability insurance;
  • 10 paid holidays and PTO;
  • Matching 401K;
  • Annual Profit Sharing;
  • Tuition reimbursement;
  • Dependent scholarship programs.

Skills Required

  • Bachelor's degree in Engineering
  • U.S. person status
  • Strong mechanical aptitude and understanding of dimensioning and tolerance analysis
  • Experience with automated assembly equipment
  • Solid modeling 3D CAD design software experience; SolidWorks preferred
  • Proficiency with Microsoft Office software
  • Excellent written and verbal communication skills
  • Self-motivated
  • Experience with machine shop tools, including mills, lathes, or EDM
  • Experience with 3D printing
  • Experience with high-precision presses, tooling, or dies
  • Experience with welding or metal joining, including laser, resistance, or TIG welding
  • Robotics and process or assembly automation experience
  • Automated inspection or vision systems experience
  • Experience with IQ, OQ, and PQ process validation methods
  • Project management experience
  • Lean methodologies experience
  • Tool design experience
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The Company
688 Employees
Year Founded: 1842

What We Do

EaglePicher Technologies develops and manufactures high-reliability battery systems and related power solutions for demanding defense, aviation, space, maritime, and other specialized applications. Its offerings include custom battery assemblies, battery-management systems, pyrotechnic devices, and specialty batteries for aircraft, rockets, missiles, satellites, and military equipment. The company combines research and development with advanced manufacturing to deliver mission-critical energy products for customers worldwide.

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