Process Development Engineer

Posted 8 Days Ago
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Hiring Remotely in Tijuana, Baja California, MEX
Remote
Entry level
Other
The Role
Develops, validates, and improves manufacturing processes for aerospace and defense electromechanical sensors and controls. Leads process engineering activities on new product development teams, executes APQP and PPAP deliverables, drives design-for-manufacturability improvements, specifies equipment and automation, supports pilot builds and production launches, and provides sustaining support to global manufacturing sites. The role also coordinates suppliers, equipment qualification, process capability, quality compliance, cost reduction, and production readiness activities.
Summary Generated by Built In
The Process Development Engineer is responsible for developing or modifying manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This position works closely with design engineers, equipment vendors, program managers, marketing, and quality engineers to support the development of new electromechanical products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global make sites. The successful candidate will develop advanced manufacturing solutions, execute APQP deliverables, support AS9100 compliance, implement automation initiatives, and help establish world-class manufacturing capabilities within Sensata's Aerospace & Defense organization.

General Responsibilities
• Key participant in the development of new production processes and/or adapt existing production processes for assembly, calibration and testing
• Define specifications for production equipment and interact with mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications
• Key participant in global new product development project teams to enable successful launch of new products
• Collaborate with other departments on process specifications, quality aspects, product specifications and continuity of equipment
• Influence product designs during new product development phase to ensure economical and defect free manufacture
• Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications
• Organize the arranging of sample lines and process development equipment
• Key participant in advanced quality planning activities
• Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling
• Transferring knowledge to make site personnel
• Support improvement projects to reduce cycle time, defects and manufacturing costs
• Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet out delivery requirements, and meet our cost targets
• Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge 

Experience / Qualifications

• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

Key Responsibilities:
  • Serve as the process engineering lead on cross-functional NPD teams, partnering with Design Engineering, Quality, Operations, Supply Chain, and Program Management.
    Execute APQP deliverables including Process Flow Diagrams (PFD), pFMEA, Control Plans, MSA, Process Capability Studies, and PPAP documentation.
  • Support the development, validation, and industrialization of manufacturing processes for new Aerospace & Defense sensor and control products, including position sensors, pressure sensors, cockpit controls, and related technologies.
  • Support manufacturing readiness reviews, process validation activities, pilot builds, qualification testing, and production launch execution.
  • Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) improvements to optimize product quality, reliability, and cost.
  • Design, specify, and implement manufacturing equipment, tooling, automation, and test systems to improve quality, productivity, and scalability.
#LI-JH1
SmarterTogether
  • Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing

  • Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication

  •  As OneSensata, we are working together to make things work together 

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NOTE:  If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly.  Type "FIND JOBS" in the Workday search bar.

Skills Required

  • Bachelor’s degree or equivalent relevant work experience
  • Ability to work collaboratively in a fast-paced environment while managing multiple competing tasks
  • Strong oral, written, and presentation communication skills
  • Strong organization, planning, and time-management skills
  • Strong personal and professional ethics and integrity
  • Demonstrated accountability for achieving goals and standards
  • Proficiency with Microsoft Office, including Outlook, Word, PowerPoint, and Excel
  • Strong interpersonal and collaboration skills with employees, suppliers, and external customers

Sensata Xirgo Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Sensata Xirgo and has not been reviewed or approved by Sensata Xirgo.

  • Fair & Transparent Compensation Total compensation aligns with peer industrial‑tech firms for several U.S. roles, with some titles tracking near or above market norms. This positioning supports a generally acceptable pay experience for many roles.
  • Leave & Time Off Breadth U.S. policies include flexible or “unlimited” PTO and a dedicated paid volunteer-time allotment, broadening time-off options. Company programs also run an annual Day of Service across sites.
  • Flexible Benefits Benefits highlight flexible work schedules and optional telecommuting for certain roles, offering adaptability in how work and time off are managed. Inclusion programs and ERGs further extend non-cash support.

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The Company
HQ: Attleboro, MA
74 Employees
Year Founded: 2005

What We Do

Sensata | Xirgo is a leading provider of innovative, full-featured, application-specific wireless IoT communication devices.

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