Process Design Engineer III/Senior Process Design Engineer

Posted Yesterday
Be an Early Applicant
Robinson, IL, USA
In-Office
123K-212K Annually
Senior level
Energy
The Role
Develops refinery process designs and optimization projects to improve throughput, yields, reliability, and energy or water efficiency. Creates PFDs, P&IDs, heat and material balances, simulations, equipment sizing calculations, hydraulic analyses, and economic evaluations. Collaborates with project engineers, operations, and vendors; supports safety reviews, design execution, construction, and commissioning. Provides technical leadership and mentors less experienced engineers.
Summary Generated by Built In
An exciting career awaits you

At MPC, we’re committed to being a great place to work – one that welcomes new ideas, encourages diverse perspectives, develops our people, and fosters a collaborative team environment.

OVERVIEW 

Marathon Petroleum Company’s Illinois Refining Division in Robinson, IL is seeking a Process Design Engineer III/Senior Process Design Engineer. This position’s primary function is to contribute to refinery/organizational process optimization and project development. This includes identifying opportunities and developing projects to increase throughput, enhance yields, improve reliability, and optimize energy or water use in process units. This position reports to the Process Optimization & Growth Manager. 

 

Relocation is approved for this position.  

 

KEY RESPONSIBILITIES 

 

  • Contributes to refinery/organizational long-term strategy development and identifies opportunities to increase throughput, enhance yields, improve reliability and optimize energy and water use in process units.  
  • Develops process designs for new projects and unit modifications, including PFDs, P&IDs, and heat/material balances. 
  • Performs process simulations and calculations to support equipment sizing, hydraulic analysis, and energy optimization as well as lead economic analysis and establish project rate of return. 
  • Collaborates with project engineers, operations, and external vendors to ensure alignment of design with operational needs.  
  • Prepares process design packages and support HAZOPs, LOPA studies, and other safety reviews. 
  • Provides technical leadership during project execution, including design reviews, construction support, and commissioning. 
  • Stays current with industry standards and best practices to ensure high-quality, cost-effective designs. 
  • Serves as a mentor for less experienced engineers. 

 

EDUCATION AND EXPERIENCE 

 

Minimum (Required) Qualifications: 

  • Bachelor’s degree in chemical engineering 
  • Four (4) years of process engineering experience within refining or heavy industry 
  • Valid driver’s license  
  • Must be legally authorized to work in the US on a full-time indefinite basis without the need for employment visa sponsorship now or in the future 
  • Must be able to wear appropriate PPE in the refinery and be able to physically perform all tasks in the field 

Preferred Qualifications: 

  • Six (6) years of process engineering experience 
  • Two (2) years of project or process design experience 

 

SKILLS 

  • Microsoft Office suite including Excel 
  • Petrosim or similar process modelling such as MySep 
  • KG Tower 

 

PAY AND BENEFITS 

  • Retirement: 401k with a company match up to 7% 
  • Pension: Company funded pension plan up to 11% 
  • Annual Bonus: Eligible for a company sponsored annual bonus 
  • Paid Parental Leave 
  • Educational Reimbursement 
  • For full benefits details visit mympcbenefits.com  

SCHEDULE REQUIREMENTS 

Options: 

1. 𝗙𝘂𝗹𝗹 𝗜𝗻-𝗢𝗳𝗳𝗶𝗰𝗲: 5 days in the office per week, 8 hours per day. 
2. 𝗛𝘆𝗯𝗿𝗶𝗱: 4 days in the office, 1 day work-from-home per week, 8 hours per day. 
3. 𝟵/𝟴𝟬 𝗦𝗰𝗵𝗲𝗱𝘂𝗹𝗲: 9 hours Monday-Thursday in the office, with every other Friday off. On working Fridays, the schedule is 8 hours.
 

Additional hours as needed for turnaround and outage support

As an energy industry leader, our career opportunities fuel personal and professional growth.

Location:

Robinson, Illinois

Job Requisition ID:

00025113

Pay Min/Max:

$122,900.00 - $212,000.00 Salary

Grade:

12 - 13

Location Address:

400 S Marathon Ave

Additional locations:

Education:

Employee Group:

Full time

Employee Subgroup:

Regular

Marathon Petroleum Company LP is an Equal Opportunity Employer and gives consideration for employment to qualified applicants without discrimination on the basis of race, color, religion, creed, sex, gender (including pregnancy, childbirth, breastfeeding or related medical conditions), sexual orientation, gender identity, gender expression, reproductive health decision-making, age, mental or physical disability, medical condition or AIDS/HIV status, ancestry, national origin, genetic information, military, veteran status, marital status, citizenship  or any other status protected by applicable federal, state, or local laws.  If you would like more information about your EEO rights as an applicant, click here.
If you need a reasonable accommodation for any part of the application process at Marathon Petroleum LP, please contact our Human Resources Department at [email protected]. Please specify the reasonable accommodation you are requesting, along with the job posting number in which you may be interested. A Human Resources representative will review your request and contact you to discuss a reasonable accommodation. Marathon Petroleum offers a total rewards program which includes, but is not limited to, access to health, vision, and dental insurance, paid time off, 401k matching program, paid parental leave, and educational reimbursement. Detailed benefit information is available at mympcbenefits.com. The hired candidate will also be eligible for a discretionary company-sponsored annual bonus program.
 
Equal Opportunity Employer: Veteran / Disability

We will consider all qualified Applicants for employment, including those with arrest or conviction records, in a manner consistent with the requirements of applicable state and local laws. In reviewing criminal history in connection with a conditional offer of employment, Marathon will consider the key responsibilities of the role.

Skills Required

  • Bachelor's degree in Chemical Engineering
  • Four years of process engineering experience within refining or heavy industry
  • Valid driver's license
  • Legally authorized to work in the United States full-time indefinitely without employment visa sponsorship now or in the future
  • Ability to wear appropriate personal protective equipment in the refinery and physically perform field tasks
  • Six years of process engineering experience
  • Two years of project or process design experience

Marathon Petroleum Corporation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Marathon Petroleum Corporation and has not been reviewed or approved by Marathon Petroleum Corporation.

  • Retirement Support — Retirement benefits are positioned as a core strength, combining a substantial 401(k) match with a company-funded pension and options tied to student-loan payments. This dual approach creates notable long-term value across different employee stages.
  • Healthcare Strength — Medical, dental, vision, and prescription coverage start on day one, complemented by HSA options. Wellness resources such as health coaching, on-site clinics at many locations, and a 24/7 nurse hotline further reinforce the offering.
  • Parental & Family Support — Family-building and caregiving supports include paid parental leave, adoption assistance, fertility and surrogacy benefits, and dependent-care savings options. These benefits have been expanded to cover a broad range of family needs.

Marathon Petroleum Corporation Insights

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The Company
HQ: Findlay, Ohio
15,149 Employees
Year Founded: 1887

What We Do

Marathon Petroleum Corporation (MPC) is a leading, integrated, downstream energy company headquartered in Findlay, Ohio. The company operates the nation's largest refining system. MPC's marketing system includes branded locations across the United States, including Marathon brand retail outlets. MPC also owns the general partner and majority limited partner interest in MPLX LP, a midstream company that owns and operates gathering, processing, and fractionation assets, as well as crude oil and light product transportation and logistics infrastructure. More information is available at www.marathonpetroleum.com.

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