Senior LPBF Process Engineer

Reposted 13 Days Ago
Be an Early Applicant
Knoxville, TN, USA
Hybrid
Senior level
3D Printing • Aerospace • Defense • Manufacturing
We are built upon a legacy of world-class additive manufacturing, jet engine design, and American-based production.
The Role
The Principal LPBF Process Engineer will lead advancements in Laser Powder Bed Fusion technology, focusing on materials, processes, and production for aerospace applications, while guiding teams and ensuring production readiness.
Summary Generated by Built In

Beehive Industries is dedicated to Powering American Defense by revolutionizing the design, development, and delivery of jet propulsion systems to support the warfighter. Through the integration of additive manufacturing, the company aims to meet the growing and urgent needs for unmanned aerial defense by dramatically improving a jet engine’s speed to market, fuel efficiency, and cost.  

  

Founded in 2020, the company is headquartered in Centennial, Colorado, with additional facilities in Knoxville, Tennessee, Loveland Ohio, and Mount Vernon, Ohio. Beehive is committed to grow and advance the defense industrial base while manufacturing exclusively in the USA. This role will be located at our Knoxville, Tennessee facility.


Role Overview

This Senior Additive Process Manufacturing Engineer role is a high-impact technical position responsible for advancing Laser Powder Bed Fusion (LPBF) technology within our organization. The successful candidate will serve as the company’s technical authority on LPBF, driving development of materials, processes, and production readiness for critical aerospace and defense applications. This role requires expertise in metallurgy, process engineering, and additive manufacturing, coupled with the ability to translate theory into practical, scalable solutions.

 

What You'll Do...

  • Develop and optimize material- and geometry-specific process parameters to enable robust, high-quality production
  • Own and maintain all technical documentation, specifications, and standard work for the LPBF value stream
  • Drive production readiness of LPBF systems, materials, and processes
  • Spearhead production optimization to improve machine capability, process control, and part performance for aerospace-grade applications
  • Apply advanced knowledge of powder metallurgy, laser-material interaction, melt pool dynamics, and thermal management to solve critical challenges in LPBF
  • Guide cross-functional teams in integrating LPBF into the broader manufacturing value stream, including post-processing and inspection

You have...

  • Bachelor’s degree in engineering, Metallurgy, or Materials Engineering (or related field)
  • 5+ years of hands-on experience with LPBF systems and process development
  • Demonstrated expertise in powder characterization, process parameter development, and machine/materials interaction
  • The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance

Nice to have...

  • Master’s degree or PHD in Engineering, Metallurgy, or Materials Engineering (or related field)
  • 5+ years of production in LPBF or related AM modalities
  • Strong background in laser optics, sensors, in-situ monitoring, and process control for AM
  • 2+ years of project management or technical leadership experience
  • Working knowledge of other AM technologies (EBM, DED, Binder Jet)
  • Familiarity with traditional manufacturing processes such as investment casting and machining for hybrid production strategies


If this sounds like you, please submit an application with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning team, and work with talented people who love what they do and take pride in our mission. 


Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one. We also offer a generous 401(k) Retirement Savings Plan with a Company match. Every role at Beehive Industries is bonus eligible and will also receive equity in the company.


Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status. 

Skills Required

  • Bachelor's degree in engineering, Metallurgy, or Materials Engineering
  • 5+ years of hands-on experience with LPBF systems and process development
  • Demonstrated expertise in powder characterization and machine/materials interaction
  • Ability to obtain and maintain a U.S. government issued security clearance

Beehive Industries Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Beehive Industries and has not been reviewed or approved by Beehive Industries.

  • Equity Value & Accessibility Equity is described as included for every role, indicating broad access across job families and levels. This positioning suggests ownership opportunities are not confined to senior positions.
  • Strong & Reliable Incentives Bonus eligibility is presented as applying to all roles, pointing to a consistent incentive structure across the organization. This consistency indicates variable pay is a dependable component of total compensation.
  • Healthcare Strength Group medical, dental, life, and short- and long‑term disability coverage are described as starting on day one. Immediate eligibility reduces coverage gaps for new hires.

Beehive Industries Insights

Am I A Good Fit?
beta
Get Personalized Job Insights.
Our AI-powered fit analysis compares your resume with a job listing so you know if your skills & experience align.

The Company
HQ: Denver, CO
200 Employees
Year Founded: 2021

What We Do

Beehive Industries is an American manufacturer, technology developer, and innovation partner for defense, aerospace, and related industries. We design, develop, and manufacture industry-defining innovations in the USA, with the ultimate goal of reindustrializing America. For more information, visit beehive-industries.com.

Why Work With Us

We're committed to realizing impossible technology together. Our team is made up of makers—industrious problem solvers who think outside the box and refuse to take 'no' for an answer. We're innovative and passionate life long learners, always looking for new team members to bring their unique insight and experience to the table.

Gallery

Gallery

Similar Jobs

MetLife Logo MetLife

Customer Care Advocate Disability Service- Omaha NE 7.20.26

Fintech • Information Technology • Insurance • Financial Services • Big Data Analytics
Remote or Hybrid
United States
43000 Employees
42K-42K Annually

General Motors Logo General Motors

District Manager, OnStar Fleet & Commercial - SCR

Automotive • Big Data • Information Technology • Robotics • Software • Transportation • Manufacturing
Remote or Hybrid
United States
165000 Employees

General Motors Logo General Motors

Chevrolet District Manager Parts and Service

Automotive • Big Data • Information Technology • Robotics • Software • Transportation • Manufacturing
Remote or Hybrid
United States
165000 Employees
81K-109K Annually

Superhuman Logo Superhuman

Senior ABX Manager

Artificial Intelligence • Information Technology • Machine Learning • Natural Language Processing • Productivity • Software • Generative AI
Remote or Hybrid
United States
1500 Employees
137K-209K Annually

Similar Companies Hiring

Fortune Brands Innovations Thumbnail
Manufacturing
Deerfield, IL
2450 Employees
Amalgamated Sugar Thumbnail
Food • Greentech • Agriculture • Industrial • Manufacturing
Boise, Idaho
768 Employees
Outpost Space Thumbnail
Aerospace • Defense
US
24 Employees

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account