What you will do in this role:
- Serve as the technical owner of all fluid systems on the next-gen platform, including fuel, air, thermal loops, cryogenic flows, and hydraulic actuation
- Architect and model fluid systems from first principles, balancing tradeoffs in flow rate, pressure drop, temperature, and integration complexity
- Lead the development of system-level models and simulations using ANSYS Fluent, CFX, Thermal Desktop, and MATLAB/Simulink
- Define and validate component specifications for pumps, valves, tanks, regulators, ducts, and routing
- Collaborate with propulsion, thermal, and mechanical teams to optimize system coupling and packaging
- Lead design reviews, FMEAs, and test planning, with an eye toward robustness, maintainability, and performance under flight loads
- Mentor and guide other fluid and thermal engineers, establishing engineering best practices and advancing internal capability
- Interface with suppliers and manufacturing partners for component design, fabrication, and testing
- Create and maintain comprehensive engineering documentation including schematics, models, interface control drawings (ICDs), and analysis reports
- Drive the long-term vision for fluid systems across platform variants, upgrades, and future aircraft generations
Required qualifications:
- Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related field
- 15+ years of experience in aerospace fluid systems, thermal/fluid design, or propulsion-related subsystems
- Extensive experience with CFD tools (e.g., ANSYS Fluent, CFX, STAR-CCM+), thermal/fluid system modeling, and simulation of dynamic/transient behavior
- Proven ownership of complex fluid-handling systems in aerospace, defense, or comparable high-reliability environments
- Strong understanding of compressible and incompressible flows, thermal coupling, multiphase flow behavior, and environmental effects
- Familiarity with thermal-fluid interaction, flight qualification, and high-altitude operating conditions
- Hands-on experience with prototyping, test rig development, and system validation
- Excellent documentation, communication, and cross-functional collaboration skills
Preferred qualifications:
- PhD or MS in Mechanical or Aerospace Engineering with a focus on fluid mechanics or thermodynamics
- Background in UAV, jet propulsion, or autonomous aircraft development
- Familiarity with MIL-STD, DO-160, or aerospace validation standards
- Experience with integration into AI-controlled or semi-autonomous platforms
- Active or previous DoD clearance (not required)
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What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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