Powertrain Control Software Validation Engineer

Posted 5 Days Ago
Be an Early Applicant
Dearborn, MI, USA
Hybrid
100K-167K Annually
Senior level
Automotive
The Role
Develops and maintains validation solutions for powertrain control software, including supplier low-level drivers and Ford high-level controls. Designs test plans, executes automated tests, analyzes results, performs debugging and root-cause analysis, and modernizes validation infrastructure using dSPACE SCALEXIO HIL systems and Python. Collaborates with engineering teams, suppliers, and system experts across gasoline, hybrid, and electric vehicle programs.
Summary Generated by Built In

As a Powertrain Controls Software Validation Engineer, you will be responsible for developing, executing, and maintaining software validation solutions for Powertrain Control Modules (PCM). This role supports both supplier-developed low-level drivers and Ford-developed high-level control software, ensuring software functionality, quality, and compliance with system requirements.

The successful candidate will play a key role in modernizing Ford's validation infrastructure through the implementation of dSPACE SCALEXIO Hardware-in-the-Loop (HIL) systems, automation tools, and advanced software development methodologies. You will collaborate closely with Ford engineering teams, suppliers, and system experts to deliver validation strategies for current and future gasoline, hybrid, and electric vehicle programs.

Responsibilities

Software Validation Development

  • Design, develop, execute, and maintain software validation suites for supplier-delivered low-level drivers and Ford-developed high-level drivers.
  • Analyze software requirements and develop comprehensive test plans and validation strategies.
  • Develop, update, and execute test cases for base functionality, hardwired inputs/outputs, and embedded software features.
  • Review and analyze test results, identify root causes of issues, and support corrective actions.

Test Automation and Infrastructure Modernization

  • Lead modernization efforts by migrating existing validation environments to dSPACE SCALEXIO platforms.
  • Convert and maintain automated testing frameworks using modern software development tools and Python 3.
  • Develop automated processes for test execution, reporting, and validation on dSPACE HIL systems.
  • Improve validation efficiency through scalable and repeatable automation solutions.

Cross-Functional Collaboration

  • Partner with Ford system experts, software engineers, and suppliers to define validation requirements and test methodologies.
  • Serve as the technical interface between Ford engineering teams and PCM suppliers.
  • Support validation activities across gasoline, HEV, and BEV applications.
  • Collaborate across organizational boundaries to resolve complex technical issues and drive continuous improvement.

Technical Analysis and Problem Solving

  • Perform software debugging and root-cause analysis using industry-standard tools and techniques.
  • Validate embedded software functionality and ensure compliance with design requirements.
  • Support software quality initiatives through data-driven analysis and continuous improvement practices.
Qualifications

Qualifications:

  • Bachelor's degree in Engineering, Computer Science, Electrical Engineering, or a related technical field.
  • Minimum 2 years of experience in Powertrain Controls Software Validation.
  • Minimum 5 years of experience developing, testing, and debugging automotive embedded systems software.
  • Strong programming and software development skills using ANSI C and Python.
  • Experience with Model-Based Development (MBD) and MATLAB/Simulink.
  • Hands-on experience with dSPACE Hardware-in-the-Loop (HIL) systems.
  • Working knowledge of:
    • dSPACE ControlDesk and ConfigurationDesk
    • Lauterbach Trace32 Debugger
    • Git/GitHub
    • ClearCase
  • Understanding of basic engine controls principles and combustion engine operation.
  • Strong analytical thinking and problem-solving skills.
  • Demonstrated ability to work effectively with cross-functional teams and external suppliers.

Preferred Qualifications

  • Experience with embedded controls software development.
  • Knowledge of Powertrain Control Systems and Powertrain Control Module (PCM) hardware.
  • Experience with calibration tools and processes.
  • Electrical hardware and wiring troubleshooting experience.
  • Familiarity with software architecture, automated testing frameworks, and continuous integration methodologies.
  • Experience supporting electrified propulsion systems, including HEV and BEV applications

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!
As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.
 


This position is a salary grade 7 and ranges from $99,600-$166,600., This position is a salary grade 8 and ranges from $115,000-$162,900.    
For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.


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Skills Required

  • Bachelor's degree in Engineering, Computer Science, Electrical Engineering, or a related technical field
  • At least 2 years of experience in powertrain controls software validation
  • At least 5 years of experience developing, testing, and debugging automotive embedded systems software
  • Strong programming and software development skills using ANSI C and Python
  • Experience with Model-Based Development and MATLAB/Simulink
  • Hands-on experience with dSPACE Hardware-in-the-Loop systems
  • Working knowledge of dSPACE ControlDesk and ConfigurationDesk
  • Working knowledge of Lauterbach Trace32 Debugger
  • Working knowledge of Git/GitHub and ClearCase
  • Understanding of basic engine controls principles and combustion engine operation
  • Strong analytical thinking and problem-solving skills
  • Ability to work effectively with cross-functional teams and external suppliers
  • Experience with embedded controls software development
  • Knowledge of powertrain control systems and Powertrain Control Module hardware
  • Experience with calibration tools and processes
  • Electrical hardware and wiring troubleshooting experience
  • Familiarity with software architecture, automated testing frameworks, and continuous integration methodologies
  • Experience supporting electrified propulsion systems, including hybrid and battery electric vehicle applications

Ford Motor Company Compensation & Benefits Highlights

  • Healthcare Strength — Eligible employees can access medical, dental, and prescription coverage starting on the first day, with some zero-cost plan options and free mental health support. Benefits materials highlight comprehensive healthcare as a core pillar.
  • Retirement Support — Employees can enroll in a 401(k)-style plan from day one, and some salaried plans include a company match of $0.90 per dollar on the first 5% contributed. Official summaries also describe financial-planning support.
  • Parental & Family Support — The package includes paid parental leave, fertility, surrogacy, and adoption benefits, plus a ramp-up program for new parents returning to work. Flexible family-care days and other time-off options support caregiving needs.

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The Company
HQ: Dearborn, MI
175,633 Employees
Year Founded: 1903

What We Do

Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.

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