NPI/Engineering Mechanical Product Lead

Posted 4 Days Ago
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Center District, VA, USA
In-Office
Senior level
Hardware • Security • Software • Defense
The Role
Lead New Product Introduction for mechanical hardware, optimize manufacturing processes, manage designs for plastic/metal parts, collaborate with R&D, QA, supply chain and CMs, drive DFx/FAI for mechanical parts and PCBs/PCBAs, support jigs/fixtures and prototype assembly, and create engineering and production documentation to enable mass production.
Summary Generated by Built In
Job Summary
As a Mechanical Engineering Product Lead, you will be responsible for leading the transition of new hardware products from the design and development phase to successful mass production. You will be a key technical point of contact, managing New Product Introduction (NPI) activities and collaborating closely with various teams to ensure smooth and efficient manufacturing.

Main Responsibilities:

  • Lead and manage New Product Introduction (NPI) activities for new hardware products, overseeing the entire process from design to mass production.
  • Develop and optimize manufacturing processes, creating detailed engineering and manufacturing documentation.
  • Manage the design and manufacturing of mechanical components made from plastic and metal, working directly with CMs locally and abroad.
  • Lead the design, validation, and certification of product packaging.
  • Act as a technical focal point, collaborating with R&D, production, quality assurance, and supply chain teams.
  • Support the design and manufacturing of jigs and fixtures for the production line.
  • Lead the manufacturing and DFx and FAI processes for mechanical parts, PCBs, and PCBAs.
  • Support the assembly of mechanical prototypes.

Required Skills & Qualifications:

  • B.Sc. in Mechanical Engineering or a similar technical field.
  • At least 5 years of stable experience in a similar role at a dynamic startup company - MUST
  • Proficiency in CAD software (e.g., SolidWorks- Mandatory) and creating technical engineering documentation.
  • Experience with NPI processes, PLM and ERP systems.
  • Experience in a high-tech company with in-house manufacturing.
  • Proven ability to write assembly and test instructions.
  • Deep knowledge of production processes, (QMS) and work on a production line.
  • Strong project management skills with the ability to manage long-term projects and work effectively with cross-functional teams.
  • The ability to read and write high-level technical documents and communicate in English.
  • A highly motivated individual with the ability to drive progress and solve problems on the production line.
  • Ability to work in a fast-paced, cross-functional environment

Additional Qualifications:

  • Familiarity with the manufacturing of PCBs and PCBAs, including DFx processes.
  • Familiarity with multidisciplinary systems.
  • Previous experience as a Mechanical NPI Engineer on a production line.
  • Willingness to travel to Contract Manufacturer sites abroad as required.
  •  

Skills Required

  • B.Sc. in Mechanical Engineering or similar technical field.
  • At least 5 years of stable experience in a similar role at a dynamic startup company.
  • Proficiency in CAD software (SolidWorks - Mandatory).
  • Experience with NPI processes.
  • Experience with PLM and ERP systems.
  • Experience in a high-tech company with in-house manufacturing.
  • Proven ability to write assembly and test instructions.
  • Deep knowledge of production processes, QMS, and working on a production line.
  • Strong project management skills and ability to manage long-term cross-functional projects.
  • Ability to read and write high-level technical documents and communicate in English.
  • Highly motivated, problem-solving attitude with ability to drive progress on the production line.
  • Familiarity with manufacturing of PCBs and PCBAs, including DFx processes.
  • Familiarity with multidisciplinary systems.
  • Previous experience as a Mechanical NPI Engineer on a production line.
  • Willingness to travel to Contract Manufacturer sites abroad as required.
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The Company
219 Employees
Year Founded: 2017

What We Do

D-Fend Solutions is a leading provider of RF cyber-takeover technology for counter-drone (C-UAS) operations. Their flagship product, EnforceAir, allows organizations to detect, identify, and safely neutralize rogue drones in sensitive environments like military zones, airports, and critical infrastructure. By using non-kinetic, cyber-based mitigation, they ensure operational continuity and safety, helping organizations maintain control of their airspace against evolving drone threats.

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