Principal Quality Engineer

Posted 2 Months Ago
Be an Early Applicant
Manassas, VA, USA
Hybrid
118K-201K Annually
Senior level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Lead quality, reliability, and compliance for microelectronic components used in defense and space. Own component qualification, failure analysis, root cause investigations, and standards compliance. Support reliability testing, SPC/DoE analysis, audits, and cross-functional reporting to ensure products meet MIL/AS/ISO requirements.
Summary Generated by Built In
Job Description
What is it like to work at BAE Systems?" Imagine being part of a team that designs, develops, and delivers cutting-edge products that make a tangible impact on national security and defense. At BAE Systems, you'll collaborate with talented professionals who share your passion for innovation and excellence, and have opportunities to grow and develop your skills in a dynamic and fast-paced environment.
BAE Systems Command, Control, Communications, Computers, Intelligence, Surveillance, and Reconnaissance Systems (C4ISR) business area is seeking a Microcircuit Quality Engineer who will be responsible for ensuring quality, reliability, and compliance of microelectronics components used in high reliability defense and space applications. This role provides technical leadership in component qualification, failure analysis, and compliance with customer, industry, and regulatory requirements. The ideal candidate has 6+ years of experience with microelectronics, semiconductor manufacturing processes and military space-level component standards.
Required Education, Experience, & Skills
  • Bachelor's Degree and 4-8+ years of relevant experience or 8-12+ years of relevant experience in lieu of degree
  • Semiconductor Knowledge: understanding of wafer fabrication, packaging assembly, and testing processes.
  • Quality Standards: understanding of/familiarity with military and commercial standards (i.e. MIL-STD-883, MIL-PRF-38535, MIL-PRF-38534, AS9100 and ISO 9001)
  • Quality Assurance: background/experience in Quality Assurance principles
  • Root Cause Analysis: working knowledge of methodologies like 8D, 5 Whys, and Fishbone diagrams.
  • Meticulous Attention to detail: Eye for microscopic defects and subtle data anomalies, swiftly and accurately identify any potential quality concerns.
  • Cross-Functional, Interpersonal Communication: Ability to bridge the gap between design, production, and external customers and suppliers. Good presentation skills, good writing skills. Report writing (e.g., audit reports, technical reports, qual reports). Review documentation for compliance and for clarity.

Preferred Education, Experience, & Skills
  • Bachelor's Degree in Engineering or a technical field
  • Reliability Testing: Experience with HTOL (High-Temperature Operating Life), and other TCI/QCI qualification testing. Familiar with mil-standard requirements for qualifications and familiar with reliability mechanisms (hot electrons, TDDB, electromigration, etc.)
  • Statistical Process Control: Skills in SPC, DoE (Design of Experiments), and AS9145 (FEMA), and AS9102 (PPV and FAI). Data analysis skills can enable a quality engineer to distill data and identify the relevant parts, and to translate data into a more easily understandable format that they can then share with other team members.
  • Risk Management: Ability to conduct Risk and Opportunity analysis and thorough FMEA (Failure Modes and Effects Analysis) to prevent defects.
  • Auditing Confidence: Experience leading internal audits and managing quality assessments.

Pay Information
Full-Time Salary Range: $118095 - $200762
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems, Inc.
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Skills Required

  • Bachelor's Degree and 4-8+ years of relevant experience or 8-12+ years of relevant experience in lieu of degree
  • Semiconductor knowledge: wafer fabrication, packaging assembly, and testing processes
  • Familiarity with military and commercial standards (MIL-STD-883, MIL-PRF-38535, MIL-PRF-38534, AS9100, ISO 9001)
  • Background/experience in Quality Assurance principles
  • Root cause analysis methodologies (8D, 5 Whys, Fishbone)
  • Meticulous attention to detail, ability to identify microscopic defects and subtle data anomalies
  • Cross-functional interpersonal communication, presentation and technical report writing (audit reports, technical reports, qualification reports)
  • Bachelor's Degree in Engineering or a technical field
  • Reliability testing experience (HTOL and other TCI/QCI qualification testing) and familiarity with reliability mechanisms (hot electrons, TDDB, electromigration)
  • Statistical Process Control, Design of Experiments, AS9145 (FEMA), AS9102 (PPV and FAI), data analysis skills
  • Risk management and FMEA experience
  • Experience leading internal audits and managing quality assessments

What the Team is Saying

BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength — Health coverage is broad with medical, dental, and vision options, plus mental health and EAP resources, and U.S. eligibility that can begin quickly. Materials also reference wellbeing programs designed to support employees and their families.
  • Retirement Support — Retirement offerings include a U.S. 401(k) savings plan with company match information highlighted in benefits summaries. Global materials also reference pension contributions in some regions, indicating solid long-term financial support.
  • Parental & Family Support — Programs include paid parental leave, adoption and surrogacy assistance, and back-up child and elder care for U.S. employees. Family resources and caregiving support are emphasized across benefit materials.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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HQBAE Systems, Inc. headquarters
Annapolis Junction, MD
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Austin, TX
Boulder, CO
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Space & Mission Systems headquarters
Burlington, MA
Cedar Rapids, IA
Dallas, TX
Endicott, NY
Fort Wayne, IN
Greenlawn, NY
Huntsville, AL
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Los Angeles, CA
Maple Grove, MN
Intelligence & Security headquarters
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Electronic Systems headquarters
Redmond, WA
San Diego, CA
San Jose, CA
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Sterling Heights, MI
Washington, DC
Wayne, NJ
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