Methods Engineer

• Conduct feasibility studies, process simulations, and validations for new assembly lines.

• Determine the required number of assembly stations based on takt time and special process requirements.

• Identify requirements and coordinate the development of jigs and fixtures.

• Manage the installation and commissioning of assembly lines and new machinery.

• Evaluate and finalize vendors for special-purpose machines (SPMs), fixtures, and project requirements.

• Identify and develop new suppliers for assembly facilities and equipment.

• Prepare and maintain ISO documentation, including PFC, PFD, PFMEA, control plans, and work instructions.

• Incorporate poka-yoke principles into jigs and fixtures to prevent process errors.

• Perform stopwatch studies and capacity analysis, and lead cycle-time reduction initiatives.

• Lead process design, optimization, and improvement initiatives for assembly operations.

• Plan and execute continuous improvement projects to enhance productivity, quality, and efficiency.

• Train and guide associates and supervisors on process standards and manufacturing best practices.

• Support internal, external, customer, and regulatory process audits.

• Identify and drive low-cost improvement and cost-saving projects.

• Drive digitalization and automation of manual manufacturing processes.

• Develop assembly line layouts for new projects.

• Finalize plant and assembly line layouts to support efficient material and process flow.

• Develop packaging solutions for new products.

• Improve packaging solutions for existing products to enhance quality, cost, and handling efficiency.

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