Mechanical Engineer

Posted Yesterday
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Chantilly, VA, USA
In-Office
95K-110K Annually
Junior
Artificial Intelligence • Cloud • Information Technology • Software
The Role
Supports the mechanical design, integration, prototyping, testing, and documentation of flight simulation and training systems. Responsibilities include developing CAD models and drawings, defining interfaces and alignment requirements, integrating cockpit and electromechanical hardware, supporting technical reviews, collaborating with multidisciplinary teams, and conducting fit, form, function, and basic failure-mode assessments.
Summary Generated by Built In
Company Overview

Veraxx Engineering Corporation, a By Light Company is an engineering services company supplying modeling, simulation, and training solutions.  Services include hardware, software, and system engineering, requirements assessments, system development, integration, testing, documentation, and customer support services. Veraxx has a high level of expertise in flight simulation hardware and software development, as well as computer architecture, tactical environments, interoperability (HLA/DIS), avionics systems, graphics and real-time embedded systems. 

Position Overview

Veraxx Engineering is seeking a Mechanical Engineer to support the design, development, and integration of flight simulation and training systems across multiple programs. Assignments will vary based on program needs and may involve new system development, upgrades to existing trainers, and integration of mechanical and electronic hardware.

This position is well suited for an early-career mechanical engineer with hands-on design experience who is interested in developing complex electromechanical systems and working closely with experienced engineers and multidisciplinary teams.

Responsibilities
  • Support the mechanical design of flight simulation and training systems, including structures, equipment mounts, control interfaces, and cable-routing features.
  • Assist with defining mechanical interfaces, alignment requirements, and integration constraints across a variety of simulator and training-system platforms.
  • Prepare design materials and support Systems Engineering Technical Reviews (SETRs), including SRR, PDR, and CDR, under the guidance of senior engineers.
  • Design and integrate cockpit hardware, flight controls, visual systems, and mixed reality (MR) equipment, including mounts, sensors, and cable routing.
  • Collaborate with systems, software, electrical, and manufacturing teams during design, integration, testing, and subsystem acceptance.
  • Develop and revise 3D CAD models, assemblies, drawings, and fabrication documentation using Autodesk Inventor and AutoCAD.
  • Support rapid prototyping and development using in-house 3D printing and other fabrication methods.
  • Participate in mechanical verification and validation activities, including fit, form, function, and basic failure mode assessments.
Required Experience/Qualifications
  • BS in Mechanical Engineering, Aerospace Engineering, Mechatronics Engineering, or a closely related engineering discipline.
  • Foundational understanding of mechanical design principles, including materials, tolerancing, structural design, and manufacturing methods.
  • Working knowledge of 3D CAD software; Autodesk Inventor experience is preferred, and SolidWorks or similar CAD experience is acceptable.
  • Ability to create and interpret mechanical drawings, assemblies, and technical documentation.
  • Hands-on experience with prototyping, fabrication, assembly, troubleshooting, or 3D printing is preferred.
  • Strong problem-solving, communication, organization, and teamwork skills.
  • Ability to manage assigned tasks, respond to feedback, and support multiple projects in a collaborative engineering environment.
Preferred Experience/Qualifications
  • 2–5 years of relevant mechanical engineering experience.
  • Professional, internship, co-op, or project experience involving mechanical design, complex electromechanical systems, or system integration.
  • Exposure to flight simulation, aerospace, defense, robotics, or other high-reliability systems.
  • Experience integrating computer, electronic, sensor, or control hardware into mechanical assemblies.
  • Familiarity with configuration management, revision-controlled CAD data, or product lifecycle management tools.
  • Awareness of ergonomic, safety, MIL-STD, or size, weight, and power (SWaP) design considerations.
Special Requirements/Security Clearance
  • Must have the ability to obtain and maintain a Secret Security Clearance
Salary Range

Salary Minimum: $95,000

Salary Maximum: $110,000


The annual base salary provided is a guideline for this position and is not a guarantee of compensation or salary. When extending an offer, By Light also considers other variables such as (but not limited to) work experience, education, training, skill set, internal peer equity, clearance level, and market conditions. In addition, By Light provides an extensive selection of benefits and offerings to our employees.

Skills Required

  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Mechatronics Engineering, or a closely related discipline
  • Foundational knowledge of mechanical design principles, materials, tolerancing, structural design, and manufacturing methods
  • Working knowledge of 3D CAD software
  • Ability to create and interpret mechanical drawings, assemblies, and technical documentation
  • Strong problem-solving, communication, organization, and teamwork skills
  • Ability to manage assigned tasks, respond to feedback, and support multiple projects collaboratively
  • Autodesk Inventor experience; SolidWorks or similar CAD experience is acceptable
  • Hands-on experience with prototyping, fabrication, assembly, troubleshooting, or 3D printing
  • Two to five years of relevant mechanical engineering experience
  • Professional, internship, co-op, or project experience involving mechanical design, electromechanical systems, or system integration
  • Exposure to flight simulation, aerospace, defense, robotics, or other high-reliability systems
  • Experience integrating computer, electronic, sensor, or control hardware into mechanical assemblies
  • Familiarity with configuration management, revision-controlled CAD data, or product lifecycle management tools
  • Awareness of ergonomic, safety, MIL-STD, or size, weight, and power design considerations
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The Company
HQ: McLean, VA
1,001 Employees
Year Founded: 2002

What We Do

By Light Professional IT Services LLC (By Light) provides a full range of hardware and software engineering services to defense, civilian, and commercial customers worldwide. Driven by a management team that leverages real-world expertise from the defense, intelligence, federal healthcare, and commercial sectors, we provide reliable, efficient, and cost-effective IT solutions. Some of our successes include: • Completion of 80+ Global Information Grid Bandwidth Expansion (GIG-BE) sites both CONUS & OCONUS. Provided Optical Network Engineering, Implementation, & Project Control Worldwide. • Provided timely completion of ATM to IP Migration, Legacy Network Optimization, & VOIP Implementation of 47 CONUS Sites for the United States Special Operations Command (USSOCOM) SCAMPI Network. • Supporting the AMC CIO/G6 in the Depot Modernization Program, implementing CONUS wide 802.11/a/b/g/n wireless networks, Area Processing Center Migration, DISN Optimization, and a 40,000 user, enterprise-wide SharePoint Implementation. • Completion of 2,000 Plus Legacy Circuit Migrations to DISN Transport for DISN Transition Program. • Delivered Communications Support & Staff Augmentation for Deployed DoD Forces under the Program Executive Office Enterprise Information Systems Technology Applications Office (PEO EIS TAO). • Successful Implementation of Secure Intelligent Video Systems (IVS) for the Intelligence Community. • Supporting major international carriers in the modernization and expansion of Data Center Facilities. • Engineering new Turnkey “Cloud Services,” including Hosting, Managed Services, COOP, and Data Storage and Archival.

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