Mechanical Engineer

Posted 4 Days Ago
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South Burlington, VT, USA
In-Office
105K-157K Annually
Senior level
Other
The Role
Design and validate mechanically robust, compliant military power conversion products. Lead mechanical design on NPD teams, maintain drawings/specs, support prototypes, manufacturing validation, corrosion/welding research, and customer interactions. Apply FEA/CFD/thermal and shock analysis, manufacturing knowledge, and DoD design processes to deliver production-ready hardware.
Summary Generated by Built In
The Mechanical Engineer on the Dynapower Defense team will work collaboratively with their teammates to develop power conversion military products that exceed our customers’ expectations. They will apply their military product development expertise to deliver mechanically sound, verified, and compliant designs. Successful candidates will have a blend of experimental, numerical (simulation) and analytical skills. Knowledge of the military design process (MIL-917E) and working through the CDR and PDR processes is preferred. Candidates that have experience developing high power energy products will be prioritized.

General Responsibilities
• Leverages engineering fundamentals and organization to make sound decisions on complex technical issues
• Detailed understanding of market and implications for business
• Proactively challenge and drives the organization to deliver improved quality and performance related to engineering design
• Product Strategy participant and driver
• Maintain product documentation (drawings and specifications)
• Direct interaction with customers to solicit product specifications requirements, schedule expectations and budget
• Corrosion research and welding characterization & has a strong understanding of mechanical engineering principles, materials, mechanics, fluid, thermo and heat transfer
• Advanced knowledge of basic electrical circuits, microelectronic assembly, statistical methods, process control fundamentals and product test processes
• Familiarity with manufacturing methods – welding, brazing, soldering, adhesive bonding, machining, stamping, molding, and forming. Basic knowledge of core manufacturing processes
• Lead mechanical design activities while participating on cross-functional New Product Development (NPD) teams
• Assist with design prototype builds and production validation activities in collaboration with manufacturing, quality, and supply
• Familiarity with design, fabrication, modification, and evaluation in support of manufacturing operations such as machining, metal forming, plastics processing, welding and brazing, assembly, and material handling

Experience / Qualifications
• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

Additional Qualifications

  • Experience developing products for the U.S. Department of Defense; experience with NAVSEA shipboard products preferred.

  • Experience participating in and/or guiding projects through Preliminary Design Review (PDR) and Critical Design Review (CDR) milestones as defined in MIL-917E.

  • Proficiency with modeling and simulation tools including Solidworks, EPDM, FEA, CFD, thermal analysis, and mechanical shock/vibration analysis preferred.

  • Strong understanding of mechanical drafting standards, GD&T (ASME Y14.5), tolerance analysis, and the development of production-ready mechanical drawings from solid models preferred.

  • Understanding of creepage and clearance requirements for medium-voltage products is highly desirable.

  • Ability to provide technical guidance to engineers, technicians, suppliers, and external partners while effectively communicating engineering concepts to both technical and non-technical stakeholders preferred.

  • Experience with high-power energy conversion systems, power electronics packaging, or military power systems is preferred.

  • Ability to travel 10%

This position requires eligibility to obtain authorization under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Non-US Persons, as defined in the ITAR and EAR, may not be eligible to obtain authorization.

Base Salary Range:

$104,560.00- $156,840.00 USD Annual

At Sensata, our employees are the key to our success and growth.  We recognize that each individual brings their own unique experience, therefore the base salary range information shown above is a general guideline only.  Sensata considers several factors when extending an offer, including, but not limited to, a candidate’s experience and qualifications, as well as internal equity, market and business considerations. In addition to base salary, Sensata offers competitive medical, dental, vision, life and disability insurance plans, along with education reimbursement, wellness programs, a 401(k) retirement plan with Company matching, and a variety of paid time off, such as vacation or flex-time, sick, bereavement, and parental leave. Certain positions are also eligible for short-term incentive and long-term incentive programs.

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SmarterTogether
  • Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing

  • Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication

  •  As OneSensata, we are working together to make things work together 

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NOTE:  If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly.  Type "FIND JOBS" in the Workday search bar.

Skills Required

  • Bachelor's degree or equivalent relevant work experience
  • Eligibility to obtain authorization under ITAR and/or EAR (non-US persons may not be eligible)
  • Ability to travel up to 10%
  • Proficient in Microsoft Office (Outlook, Word, PowerPoint, Excel)
  • Strong communication skills (oral, written, presentation)
  • Team player able to work in a fast-paced environment and handle multiple tasks
  • Maintain product documentation (drawings and specifications) and develop production-ready mechanical drawings
  • Familiarity with manufacturing methods: welding, brazing, soldering, adhesive bonding, machining, stamping, molding, forming
  • Knowledge of mechanical engineering fundamentals: materials, mechanics, fluid, thermo, heat transfer
  • Experience developing products for the U.S. Department of Defense; NAVSEA shipboard products
  • Experience participating in/guiding projects through PDR and CDR milestones per MIL-917E
  • Proficiency with modeling and simulation tools (SolidWorks, EPDM, FEA, CFD, thermal analysis, shock/vibration analysis)
  • Strong understanding of GD&T (ASME Y14.5) and tolerance analysis
  • Understanding of creepage and clearance requirements for medium-voltage products
  • Experience with high-power energy conversion systems, power electronics packaging, or military power systems
  • Ability to provide technical guidance to engineers, technicians, suppliers, and external partners

Sensata Xirgo Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Sensata Xirgo and has not been reviewed or approved by Sensata Xirgo.

  • Fair & Transparent Compensation Total compensation aligns with peer industrial‑tech firms for several U.S. roles, with some titles tracking near or above market norms. This positioning supports a generally acceptable pay experience for many roles.
  • Leave & Time Off Breadth U.S. policies include flexible or “unlimited” PTO and a dedicated paid volunteer-time allotment, broadening time-off options. Company programs also run an annual Day of Service across sites.
  • Flexible Benefits Benefits highlight flexible work schedules and optional telecommuting for certain roles, offering adaptability in how work and time off are managed. Inclusion programs and ERGs further extend non-cash support.

Sensata Xirgo Insights

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The Company
HQ: Attleboro, MA
74 Employees
Year Founded: 2005

What We Do

Sensata | Xirgo is a leading provider of innovative, full-featured, application-specific wireless IoT communication devices.

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