Mechanical Engineer

Posted Yesterday
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Burlington, MA, USA
In-Office
70K-100K Annually
Junior
Other • Security
The Role
Design, commission, and improve machine subsystems for the Stack Forging manufacturing process. Perform system and subsystem design, parametric modeling, proof-of-concept calculations, benchtop testing, BOM and CAD updates, vendor selection, tolerance stack-up analysis, root-cause investigations, and cross-functional requirements refinement to improve equipment efficiency, reliability, and manufacturability.
Summary Generated by Built In

About Johnson Controls 

Johnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education.  

For more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services and an industry-leading field organization, we elevate customer performance, turn goals into real-world results and help move society forward.  

Visit johnsoncontrols.com for more information and follow @Johnsoncontrols on social platforms. 

What you will do
Thermal constraints limit AI infrastructure, semiconductor equipment, power electronics, and defense systems. JCI removes those constraints. Enabled by the Stack Forging™ process, JCI produces high-performance thermal components and cooling loop solutions — purpose-built for direct integration into AI, HPC, and mission-critical systems. JCI has built the industry's leading thermal management platform for the applications that demand it most.

As a Builder on the Stack Forging Thermal Solutions team at Johnson Controls, you'll join a teamof sleeve-rollers who set a high bar for themselves and their co-workers. We foster a collaborativeculture with no silos, where everyone is encouraged to think out loud. If you are passionate about your craft and don't give up until you've found a way, you will make an ideal Builder!

As a Mechanical Engineer at the Stack Forging Thermal Solutions team at Johnson Controls, you will be responsible for designing, commissioning, and improving machine subsystems used in JCI’s Stack Forging Process.

This position is based onsite at our facility in Burlington, MA. Candidates must be commuting distance to the facility, or able to relocate. Various relocation packages are available. This position also requires US citizenship and/or permanent resident.

Who you are
If you're right for this role, you’re a skilled mechanical engineer with experience in machine design. You have experience developing designs from concept to execution, solving tough engineering challenges along the way. Having built the things that you designed, you have a sense for what
might work, and what won’t work. You break down larger problems into smaller ones, and translate those smaller problems into hand calculations, simulations, and benchtop experiments to de-risk your projects.

How you will do it

  • Contribute to the design of the machines in Alloy’s manufacturing system, including

  • automated equipment for material preparation, cutting, inspection, bonding, and assembly

  • Run design processes with requirements, specifications, concept generation, concept

  • down-selection, and design reviews

  • Document and communicate design process and decisions

  • Drive improvement of overall equipment efficiency, manufacturing tolerance, process

  • stability, process monitoring, machine reliability, and automation

  • Refine and revisit machine requirements with cross-functional teams from product, process,

  • applications, and operations.

  • Proof-of-concept calculations and benchtop testing to inform design decisions

  • System and sub-system level design and analysis; utilizing parametric modeling to evaluate

  • trade-offs

  • Own & update subsystem designs, BOM, specifications, CAD models, and drawings

  • Select and manage external vendors for components and subsystems

  • Statistical analysis for assembly tolerance stack up and perform root-cause analyses

What you will need
Required

  • Bachelor's degree in Mechanical Engineering

  • 1+ years of experience

  • Knowledge of electro-mechanical systems and/or machine design

  • Familiarity with design for manufacturing, including sheet metal, machined and welded

  • parts.

  • Exposure to a variety of automation systems, such as: control cabinets, industrial sensors,

  • PLCs, data acquisition and I/O devices.

  • Experience with GD&T, CAD, and FMEA

  • US Citizen and/or Permanent Resident

Preferred

  • Familiar with metal additive manufacturing, robotics, or industrial automation

  • Experience with rapid prototyping: 3D printing, mill, lathe, laser cutting, CNC, hand tools

  • Experience with any of the following sub-disciplines is a plus: fluid and gas handling, motion

  • planning and control, hydraulics, laser cutting, and vacuum systems

Export Control Requirement: This position may require access to information, technology, technical data, software, or other items subject to U.S. export control laws and regulations. Any offer of employment for this position may be contingent upon the candidate's ability to obtain and maintain any required export authorization or eligibility to access controlled items.

About Johnson Controls 

Johnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education.  

For more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services and an industry-leading field organization, we elevate customer performance, turn goals into real-world results and help move society forward.  

Visit johnsoncontrols.com for more information and follow @Johnsoncontrols on social platforms.  

What you will do

Johnson Controls has a phenomenal Electrical Engineer position onsite at our New Freedom, PA, location. If you like conducting electrical analysis, detailed design, and control, this could be the right position for you! You will be overseeing the electrical performance of air- and water-cooled chiller components and systems, as well as providing support to the production, laboratory, service, applications, and marketing teams located globally. As well as participating in new and exciting projects! This position is based onsite in New Freedom, PA. Candidates must be commuting distance to the office, or able to relocate. We offer a variety of relocation packages to suit your needs!
How you will do it

  • Investigates and analyzes product design proposals on electrical power panels, control panels, variable speed drives, and wire harnesses in accordance with UL, NEC, CSA, and CE codes

  • Proficient in electrical design and able to conceptualize and implement design ideas into the product

  • Proficient at preparing, checking, and coordinating the release of documentation to support designs

  • Responsible for technical direction to application engineers, designers, factory operations, product marketing, and product technical service

  • Responsible for the accurate completion of projects

  • Continuously increases expertise in all aspects of chiller electrical design, theory, construction, operation, and applications

  • Proficient at selecting the most suitable electrical components

  • Uses standard and sophisticated technical and mathematical principles, theories, concepts, techniques, processes, and standard methodologies in the field

  • Strives for continuous improvement and teamwork in a global product development and process environment

  • Responsible for engineering drawings including electrical schematics, and bills of materials.

  • Adheres to the Company’s Code of Conduct and Business Ethics standards

What we look for

Required

  • BS in Electrical Engineering

  •  0-5 years of system level electrical design and panel design

  • Ability to work in a fast-paced, schedule-driven, team-oriented environment

Preferred

  • Experience crafting industrial products (engineer to order, applied, or ‘made to order’ environments

  • Understanding of chiller controls

  • Familiarity with HVAC Systems and motor-driven mechanical engineering design and test

  • Experience with mechanical systems and material resource planning (MRP) software

  • Experience applying regulatory codes such as UL, NEC, CSA, and CE codes

HIRING SALARY RANGE: $70,000 - $100,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including  artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

Johnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process, please visit here.

Skills Required

  • Bachelor's degree in Mechanical Engineering
  • 1+ years of experience
  • Knowledge of electro-mechanical systems and/or machine design
  • Familiarity with design for manufacturing (sheet metal, machined and welded parts)
  • Exposure to automation systems: control cabinets, industrial sensors, PLCs, data acquisition and I/O devices
  • Experience with GD&T, CAD, and FMEA
  • US Citizen and/or Permanent Resident (must be eligible for export-controlled work)
  • Ability to obtain and maintain export authorizations as required
  • Familiarity with metal additive manufacturing, robotics, or industrial automation
  • Experience with rapid prototyping: 3D printing, mill, lathe, laser cutting, CNC, hand tools
  • Experience with fluid and gas handling, motion planning and control, hydraulics, and vacuum systems

Johnson Controls Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Johnson Controls and has not been reviewed or approved by Johnson Controls.

  • Retirement Support Retirement support is positioned as a meaningful part of the package through employer 401(k) matching, repeatedly framed as a strong pillar of the overall rewards mix. The matching contribution is described with specific match levels in multiple places, reinforcing perceived value for long-term saving.
  • Leave & Time Off Breadth Time off is presented as comparatively robust, with multiple paid holiday categories, vacation time, and sick time described as generous or “amazing” in places. Paid time off breadth appears to be a consistent contributor to total rewards attractiveness beyond base pay.
  • Flexible Benefits Benefits are described as broad and customizable, spanning standard medical/dental/vision plus optional add-ons like pet insurance, identity protection, and legal support. Tuition reimbursement is repeatedly highlighted as a high-value option supporting professional development.

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The Company
HQ: Chennai
100,000 Employees
Year Founded: 1885

What We Do

At Johnson Controls, we transform the environments where people live, work, learn and play. From optimizing building performance to improving safety and enhancing comfort, we drive the outcomes that matter most. Dedicated to protecting the environment, we deliver our promise in industries such as healthcare, education, data centers and manufacturing. With a global team of 100,000 experts in more than 150 countries and over 130 years of innovation, we are the power behind our customers’ mission. Our leading portfolio of building technology and solutions includes some of the most trusted names in the industry, such as Tyco®, York®, Metasys®, Ruskin®, Titus®, Frick®, Penn®, Sabroe®, Simplex®, Ansul® and Grinnell®.

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