Materials-Failure Analysis Engineer III, (Summer 2027) Onsite

Posted Yesterday
Be an Early Applicant
Manassas, VA, USA
Hybrid
50K-69K Annually
Entry level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Summer internship supporting failure analysis, materials testing, corrective actions, and design influence. Conduct lab-based investigations to determine root causes, contribute to continuous improvement, and apply materials engineering knowledge while collaborating with experienced engineers.
Summary Generated by Built In
Job Description
The work we do at BAE Systems matters. We create innovative technologies and solutions that give our military and commercial customers an edge. We seek strong technical engineers with passion and integrity, the ability to solve complex materials problems, and an interest in making a significant impact. Are you up for the challenge? It's more than a job it's a job that ensures "We Protect Those Who Protect Us"
Are you a rising senior pursuing a degree in Materials Science Engineering or a related field with a focus on Failure Analysis? Join the BAE Systems Aerospace and Mission Systems, Engineering and Operations Capabilities ( EOC), Materials Engineering Capability Group (MACG) for a challenging and rewarding summer internship in Manassas, Virginia!
As a member of our team, you'll have the opportunity to play a key role in supporting critical programs across BAE Systems. You'll gain hands-on experience in a variety of areas, including:
  • Failure Analysis: Investigating material failures to determine root causes.
  • Corrective Action & Continuous Improvement: Contributing to solutions and preventative measures.
  • Materials Testing: Utilizing state-of-the-art laboratory equipment and techniques.
  • Design Influence: Applying your materials knowledge to improve hardware designs.
We're looking for a self-motivated individual with a strong understanding of materials science and the ability to work both independently and collaboratively. You'll have the opportunity to learn from and work alongside experienced materials engineering experts in a dynamic, team-oriented environment.
This internship will provide you with:
  • Practical experience applying classroom knowledge to real-world engineering challenges.
  • Development of valuable analytical, continuous process improvement and problem-solving skills.
  • Exposure to materials analysis tools and techniques.
  • A chance to make a significant contribution to a leading defense and aerospace company.

In this position, you will participate in BAE Systems' nationwide LEAP Internship & Co-op Program, where you will Learn, Engage, Apply, and Progress within the company. The LEAP Program will provide you with the opportunity to work alongside experienced professionals on impactful projects, engage in career development opportunities, and network with our business leaders and the other students in the program.
Required Education, Experience, & Skills
  • Rising Senior, pursuing undergraduate degree in Materials Science Engineering
  • Experience in Materials/Failure Analysis lab environment
  • Solid understanding of the basics of materials engineering
  • Strong written and verbal communication skills
  • Ability to work autonomously and work cooperatively with peers to define and resolve process and analsyes
  • Motivated self-starter and collaborative problem solver

Preferred Education, Experience, & Skills
  • Participant in prior STEM, WIT, or similar intern/co-op technology program

Pay Information
Full-Time Salary Range: $49592 - $68993
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Temporary employees generally are not eligible for BAE Systems benefits, but can elect to participate in the 401(k) savings plan. Temporary employees working 20+ hours per week are eligible for medical benefits, the employee assistance program, and business travel accident insurance.
About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere - from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact - for our customers and the communities we serve.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Skills Required

  • Rising Senior pursuing undergraduate degree in Materials Science Engineering
  • Experience in Materials/Failure Analysis lab environment
  • Solid understanding of the basics of materials engineering
  • Strong written and verbal communication skills
  • Ability to work autonomously and cooperatively with peers to define and resolve process and analyses
  • Motivated self-starter and collaborative problem solver
  • Participant in prior STEM, WIT, or similar intern/co-op technology program

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BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength Benefits materials outline comprehensive medical, dental, and vision coverage alongside an EAP, fertility and transgender care, and HSA-compatible plans with employer HSA contributions noted for 2025.
  • Retirement Support A 401(k) plan with employer matching (varying by business unit) and added financial protections like life and accident insurance are consistently part of the package.
  • Parental & Family Support Paid parental leave from date of hire, adoption and surrogacy reimbursement, backup care, and caregiving resources signal robust support for families.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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