Manufacturing Process Work Instruction Author

Job Description
The Manufacturing Process Work Instruction Author is responsible for developing comprehensive, high-quality technical documentation that guides operators through the daily execution of CNC machining and welding tasks. This role serves as the critical link between engineering design and shop-floor execution. Working as part of a multidisciplinary team of Manufacturing Engineers, the Author will spend significant time on the production floor, collaborating directly with operators and engineers to observe processes, validate workflows, and design rigid, repeatable, and error-proof process steps. The primary goal is to eliminate ambiguity in production, reduce scrap, and ensure the consistent delivery of quality parts through standardized work instructions.
Responsibilities:• Translate complex engineering specifications into clear, concise, and actionable step-by-step instructions for operators• Collaborate directly with Manufacturing Engineers and shop-floor personnel to observe processes and validate workflows• Design visual aids, callouts, and detailed diagrams using 3D modeling software to support work instructions• Analyze manufacturing sequences to identify potential failure points and implement "poka-yoke" (error-proofing) methodologies• Develop and maintain standardized work instructions and formal process documentation to ensure repeatability• Integrate quality control checkpoints and inspection steps directly into the manufacturing process flow
Required Education, Experience, & Skills

• Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Technology, or a related technical field (or equivalent professional experience in a senior machining/welding lead role)
• Proven experience working within a CNC machining and/or welding production environment
• Demonstrated track record of authoring formal work instructions, Standard Operating Procedures (SOPs), or process routings
• Proficiency in 3D modeling software for the creation of technical visual aids (i.e. Creo)
• Strong understanding of the design and application of machining and welding fixtures
• Exceptional interpersonal communication skills and the ability to build rapport with shop-floor personnel
• Proficiency with MS Office Suite

Preferred Education, Experience, & Skills • Advanced knowledge of "poka-yoke" and other error-proofing methodologies in a production setting• Extensive experience in cross-functional collaboration bridging engineering theory and practical application• Deep familiarity with quality standards and the integration of rigorous inspection checkpointsSoftware and Tools:• Proficiency with the following is required/preferred:• 3D Modeling/CAD Software (for visual aids and diagrams)• Technical Writing tools for SOP and Work Instruction development• Tooling and Fixturing design principles
Pay Information
Full-Time Salary Range: $72150 - $122655
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems, Inc.
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.