Manufacturing Engineer

Posted 15 Days Ago
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Warren, MI, USA
In-Office
Mid level
Automotive • Industrial • Manufacturing
The Role
Designs and improves manufacturing processes and layouts, leads continuous improvement (Lean/Six Sigma/Kaizen), supports new product launches and equipment installs, conducts root cause analysis and corrective actions, develops process documentation and SOPs, monitors KPIs, and collaborates cross-functionally to improve safety, quality, delivery, and cost.
Summary Generated by Built In

General Description:

  • Plans, designs, and drive continuous improvement of the manufacturing process in the industrial plant.
  • Maximizes efficiency by analyzing layout of equipment, workflow, assembly methods, and work force utilization.
  • Determines parts and tools needed to achieve manufacturing goals according to product specification.
  • Performs a major role in troubleshooting process issues, root causing product defects, and implementing corrective actions.
  • Coordinate and implement changes suggested by Launch or Product Engineers. They focus more on technology (PLCs, Robots, Welding, etc.) and are responsible in general of secondary equipment (welding, clipping, wrapping, etc.).  

Position Specific Requirements (PSR): Essential Duties and Responsibilities

  • Develop, evaluate, and improve manufacturing processes, equipment, and workflows.
  • Analyze production methods and identify opportunities to improve safety, quality, delivery, and cost metrics.
  • Lead continuous improvement initiatives utilizing Lean Manufacturing, Six Sigma, Kaizen, 5S, and other operational excellence tools.
  • Design and implement process improvements to increase efficiency and reduce downtime.
  • Support new product launches, equipment installations, and process validations.
  • Collaborate with and Participate in Gemba walks, audits, and continuous improvement events
    cross-functional teams to resolve manufacturing and quality issues.
  • Create and maintain process documentation, work instructions, standard operating procedures (SOPs), and manufacturing specifications.
  • Conduct root cause analysis and implement corrective and preventive actions for production issues.
  • Monitor production data and key performance indicators (KPIs) to identify trends and opportunities for improvement.
  • Evaluate manufacturing equipment and tooling requirements and recommend capital investments as needed.
  • Support cost reduction efforts through productivity improvements, waste reduction, and process optimization. Ensure
  • Ensure compliance with safety, quality, environmental, and regulatory requirements.
  • Participate in Gemba walks, audits, and continuous improvement events
  • Bachelor’s degree in manufacturing engineering, Mechanical Engineering, Industrial Engineering, or a related field.
  • Minimum of 3-5 years of manufacturing engineering experience is preferred.
    • Experience in a manufacturing environment, preferably automotive or industrial manufacturing.
    • Knowledge of Lean Manufacturing, Six Sigma, 5S, Kanban, and continuous improvement methodologies.
    • Strong analytical, problem-solving, and project management skills.
    • Proficiency with Microsoft Office applications and ERP/MRP systems.
    • Experience with CAD software and manufacturing process design preferred.
    • Excellent communication and interpersonal skills.
    • Ability to work effectively in a fast-paced manufacturing environment.

    Skills Required

    • Bachelor's degree in Manufacturing, Mechanical, Industrial Engineering, or related field
    • 3-5 years of manufacturing engineering experience
    • Experience in a manufacturing environment (preferably automotive or industrial)
    • Knowledge of Lean Manufacturing, Six Sigma, 5S, Kanban, and continuous improvement methodologies
    • Experience leading continuous improvement initiatives (Kaizen, process improvements)
    • Strong analytical, problem-solving, and project management skills
    • Proficiency with Microsoft Office and ERP/MRP systems
    • Experience with CAD software and manufacturing process design
    • Experience conducting root cause analysis and implementing corrective/preventive actions
    • Excellent communication and interpersonal skills; ability to work in a fast-paced manufacturing environment
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    The Company
    HQ: Prairie Village, KS
    6,948 Employees

    What We Do

    International Automotive Components (IAC) is a leading global supplier that creates environments that move people with elegant design, bold ideas and precise execution. Headquartered in Luxembourg, IAC Group operates 50 manufacturing facilities in 15 countries. For more information, visit www.iacgroup.com

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