Manufacturing Engineer III

Posted Yesterday
Be an Early Applicant
Brown Deer, WI, USA
In-Office
90K-110K Annually
Senior level
Retail • Security
The Role
Leads manufacturing engineering initiatives focused on safety, quality, efficiency, cost reduction, and continuous improvement. Designs processes, tooling, layouts, and prototypes using CAD; leads PFMEAs, Lean initiatives, root-cause analysis, and manufacturing readiness for new products. Manages BOMs, engineering changes, routings, work orders, cost modeling, and supplier coordination. Mentors junior engineers and leads cross-functional projects delivering measurable operational improvements.
Summary Generated by Built In

If you are looking to be part of a company focused on making our roads and communities safer, apply to join our team of talented individuals today!

What TAPCO has to offer you

  • Quarterly Bonus Program
  • 10 Paid Holidays
  • Paid Vacation and Personal Time (starting day one)
  • Four Weeks of Paid Parental Leave with no waiting period
  • 401K Plan with Employer Match (fully vested on day one)
  • Company-Funded Short-Term Disability 
  • Health, Vision, and Dental insurance
  • Quarterly Company Events and Lunches 
  • Have a say in TAPCO Happenings by joining the Fun or Safety Committee

What you will accomplish as a Manufacturing Engineer III at TAPCO

As a manufacturing Engineer III, you lead and own initiatives that drive measurable improvements in safety, quality, efficiency, and cost across manufacturing operations. This role combines technical expertise with leadership responsibilities, ensuring the successful delivery of impactful projects. The ideal candidate demonstrates a commitment to continuous improvement, delivers tangible ROI on projects.

Leadership and Ownership:

  • Lead cross-functional teams to implement process improvements, reduce waste, and enhance productivity.
  • Mentor and develop junior engineers, fostering a culture of accountability and ownership.
  • Drive the delivery of projects that result in measurable cost savings and operational efficiency gains.
  • Lead PFMEAs. Contribute findings to Lessons Learned and design reviews to improve future designs.
Technical Expertise and Execution:
  • Design and implement advanced manufacturing processes, tooling, and equipment to optimize production workflows.
  • Utilize CAD tools (e.g., SolidWorks) to develop and refine layouts, tooling, and prototypes. Heavy emphasis on utilizing CAD for models, layouts, and assemblies
  • Lead Design for Manufacturability and product quality and able to investigate reduce costs.
  • Create BOMs, engineering changes and deviations. Check the work of Engineers I-II and Designers.
Continuous Improvement:
  • Own the execution of Lean initiatives, including Kaizen events, 5S implementation, and value stream mapping.
  • Conduct root cause analyses to identify and implement corrective actions for production issues.
  • Work closely with NPD to oversee new products and manufacturing readiness.
Strategic Impact:
  • Analyze manufacturing data to identify trends and opportunities for improvement.
  • Recommend and implement projects that deliver tangible ROI, including cost reductions and efficiency improvements.
  • Partner with procurement and suppliers to ensure high-quality, cost-effective components align with company standards.

Required Experience and Knowledge/ Skills/Ability 

Education:

  • Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or related field.

Experience:

  • 8+ years of experience in a manufacturing engineering environment.
  • Proven success in leading projects that deliver measurable improvements in cost, quality, or efficiency.

Skills and Competencies:

  • Strong expertise in manufacturing processes (e.g., welding, metal fabrication, assembly, process documentation, hydraulics, power tools, electrical systems, PLC is a plus).
  • Proficient in CAD (SolidWorks preferred) 
  • Knowledge of Lean methodologies, including DFMEA/PFMEA, Kaizen, and 5S.
  • Excellent problem-solving and project management skills.
  • Strong leadership and interpersonal skills, with the ability to communicate effectively at all levels of the organization.
  • Familiar with business software’s such as Word, Excel, PowerPoint
  • Strong understanding of different management systems and resource planning platforms.
  • Skilled in managing and analyzing routings, applying overhead rates (e.g., machine vs. labor), and ensuring accurate cost modeling to drive financial accountability.
  •  Proficient in coordinating Bills of Materials (BOMs), managing work order posting phases, and implementing pick/backflush strategies aligned with production layouts for optimal efficiency.

About Us

At TAPCO, we aim to enhance transportation and personal safety in our communities through innovative solutions and products. We are driven to save lives! Are you looking for a career where you can earn a great wage based on experience and performance, your contributions are recognized, and you will have growth potential? Then choose TAPCO!

 As an EEO Employer, including veterans and Individuals with Disabilities, all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, veteran or disability status or other acceptable taglines in all printed employment advertisements. 

If any assistance is needed with the application process, please contact TAPCO HR at 800-236-4462


Skills Required

  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field
  • 8+ years of experience in a manufacturing engineering environment
  • Proven success leading projects that deliver measurable improvements in cost, quality, or efficiency
  • Strong expertise in manufacturing processes, including welding, metal fabrication, assembly, process documentation, hydraulics, power tools, or electrical systems
  • Proficiency in CAD; SolidWorks preferred
  • Knowledge of Lean methodologies, including DFMEA, PFMEA, Kaizen, and 5S
  • Excellent problem-solving and project management skills
  • Strong leadership and interpersonal communication skills
  • Familiarity with Microsoft Word, Excel, and PowerPoint
  • Understanding of management systems and resource planning platforms
  • Experience managing and analyzing routings, overhead rates, and cost modeling
  • Proficiency coordinating BOMs, work order posting phases, and pick/backflush strategies
  • PLC knowledge
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The Company
HQ: Brown Deer, WI
262 Employees
Year Founded: 1956

What We Do

As an industry-leading innovator, TAPCO manufactures and distributes a wide portfolio of traffic and parking safety solutions designed to increase safe travels for all. Since 1956, we have set the standard for delivering reliable, cutting-edge traffic safety enhancements. From our world-renowned line of LED-enhanced BlinkerSign solutions to our pedestrian crossing products and early detection warning systems, safety is at the heart of all TAPCO innovations.

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