Manufacturing Engineer - Composites Preforming

Posted 2 Days Ago
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Bristol, England, GBR
In-Office
Mid level
Aerospace • Defense
The Role
Develop and deliver automated composite preform processes (including direct insertion and AFP), create technical packages (equipment specs, PFMEAs, tooling, HSE), improve processes using SPC (Ppk/Cpk), drive zero-defect initiatives, and manage cross-functional work packages to industrialise composite fan systems.
Summary Generated by Built In

Job Description

Manufacturing Engineer – Composite Preforming

Full Time

Bristol/Hybrid

Why join Rolls-Royce?

At Rolls-Royce we are proud to be a business that has truly helped to shape the modern world and are committed to always being a force for progress; powering, protecting and connecting people everywhere.

By joining Rolls-Royce, you'll have the opportunity to work on world-class solutions, supported by a culture that believes individuality is our greatest strength, and all perspectives, experiences and backgrounds help us innovate and enable our high-performance culture.

Position Summary

Baseline Personal Security Standard (BPSS) clearance is required for this Role due to nature of the work Rolls-Royce is undertaking. Candidates will be required to gain UK Security Clearance (SC) as part of this role.  

Rolls-Royce are currently developing manufacturing methods, processes and materials for their composite fan blades and containment casings.  We are currently going through an exciting phase of growth as we deliver composite components and manufacturing programmes across a range of products, including UltraFan® Engine demonstrator programme.

The Composite Technology Facility (CTF) is part of our Engineering, Test and Safety business. There is an excellent opportunity for a Manufacturing Engineer to work within our business and within the UltraFan® Integrated Project Team. This work will involve the development of the hardware for a Mk2 Engine Architecture as well as a range of other components. The role will be based in CTF Bristol on the Filton site and visits to our offsite facility. It will involve working closely with other parts of the business including Rolls-Royce Derby, external suppliers and the National Composites Centre (NCC).

This role will give the chosen applicant an opportunity to develop within Rolls-Royce manufacturing team and enable them to influence the creation and delivery of the next generation composite fan system. The successful candidate will manage packages of work within the CTF and be responsible for delivering results across a cross-functional team from Design Engineers, Technical specialist through to Operations and Quality.

What you will be doing

  • Delivery and development of automated composite preform processes including Direct Insertion (through-thickness reinforcement) for a range of components from fan blades to structures and providing a capable method to the operation team in the facility.

  • Ensure the preforming process techniques meet our customer’s requirements for Safety, Quality, Cost, Delivery and Lead time.

  • Develop the Technical Package (Equipment Specification, TI’s, PFMEAs, Tooling, Equipment and HSE documentation) to define the manufacturing process and control it effectively.

  • Identify opportunities for new or improved process using statistical process control (Ppk and Cpk) to meet current or future requirements whilst sharing best practice across the community.

  • Drive the composite process to Zero Defects through cost and quality waterfalls, owning the technology plan and strategy as we head toward industrialising the UltraFan system.

This role will require an individual who is able to integrate with a team of highly capable engineers focussed on the delivery of 'state of the art' technology.

Position qualifications

  • Engineering or relevant discipline degree, HND or HNC with Manufacturing Engineering experience.

  • Knowledge of automated pre-impregnated composite processes techniques including automated fibre placement. Experience working with either CNC machines or robotic arms is beneficial, as well as design of tooling for these processes.

  • Understanding of technology readiness levels (TRL) (or similar processes such as MCRL) and driving processes to maturity

  • Understanding of the manufacturing engineering toolset to improve processes in our route to zero defects.

  • Experience working to aerospace management systems and following process controls.

Regional Benefits

  • Generous Annual Leave 

  • Retirement Savings 

  • Group Life Assurance provides for a lump sum benefit if you die whilst employed by Rolls-Royce

  • Group Income Protection provides an income in the event that you are unable to work due to illness or injury 

  • Your Shares: Matched is a simple way to own Rolls-Royce shares and invest in our future, together. Buy one share, get one free!

Our vision is to ensure that the excellence and ingenuity that shaped our history continues into our future. Our multi-year transformation programme aims to turn Rolls-Royce into a high-performing, competitive, resilient and growing company. Join us, and it can be your future vision too.

Rolls-Royce are committed to being a respectful, inclusive, and non-discriminatory workplace where individuality is valued, diverse perspectives fuel innovation, and everyone can thrive.

Please be aware that the priority will be given to employees identified as being at high risk. The professional level and salary of the position will be dependent on the skills and experience of the successful candidate but is anticipated to be grade SNBG 7-10.

This job is advertised at the grades shown, and this is the desired operating level for this role. We encourage applications from candidates with relevant experience from any grade. 

It is advised that you inform your current manager of your application for this role.   

Grade: SNBG 7-10

Closing Date: 6th July 2026

People Leader: Alasdair York

For further information please contact: Batinder Chana

Job Category

Manufacturing Engineering

Posting Date

22 Jun 2026; 00:06Posting End Date06 Jul 2026

Skills Required

  • Engineering degree, HND or HNC with Manufacturing Engineering experience
  • Knowledge of automated pre-impregnated composite process techniques including Automated Fibre Placement
  • Experience working with CNC machines or robotic arms
  • Design of tooling for automated composite processes
  • Understanding of Technology Readiness Levels (TRL) or similar and driving processes to maturity
  • Understanding of manufacturing engineering toolset to improve processes toward zero defects
  • Experience working to aerospace management systems and following process controls
  • Experience with statistical process control and capability metrics (Ppk and Cpk)
  • BPSS clearance and ability to obtain UK Security Clearance (SC)

Rolls-Royce Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Rolls-Royce and has not been reviewed or approved by Rolls-Royce.

  • Retirement Support Retirement support is strengthened by a U.S. 401(k) program and recent Indianapolis agreements that enhanced retirement benefits. This foundation is complemented by an ongoing company emphasis on competitive retirement provisions across regions.
  • Equity Value & Accessibility Equity value is broadened through a global employee share plan with a broad-based grant in 2024. A matched-purchase program introduced in 2025 further extends access to share ownership.
  • Flexible Benefits Flexible benefits are highlighted through a holistic, choice-based package and flexible working principles under the People Deal. Regional tailoring provides options spanning wellbeing, recognition, and other locally relevant rewards.

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The Company
HQ: London
40,000 Employees
Year Founded: 1906

What We Do

Delivering power and propulsion solutions in the air, at sea and on land.

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