Manager, Mechanical Design Engineering

Posted Yesterday
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Berkeley, CA, USA
In-Office
170K-223K Annually
Senior level
Greentech • Energy
Energy storage for a better world.
The Role
Lead a mechanical design team to take structural, enclosure, and sealing systems from concept to high-volume production. Drive FEA and testing, ensure manufacturability (sheet metal, stampings, weldments), establish design best practices, mentor and hire engineers, and work cross-functionally to meet requirements and verification plans.
Summary Generated by Built In

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form! 

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing -  might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

The Integrated Structures Mechanical Engineering team at Form is responsible for designing the structure, enclosure, and sealing systems that supports and integrates all parts of our innovative utility-scale multi-day energy storage system. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory.

We're seeking a Mechanical Engineering Manager to join our team and lead design efforts. You'll bring components and assemblies from concept to into mass production, with a strong emphasis on structural design, weatherproofing, and manufacturability of metal enclosures. As a coach-player, you'll dynamically engage with your team to tackle mechanical design challenges, mentoring team members by sharing your expertise in mechanical design of sheet metal, weldments, and sealing systems for mass production. You'll work cross-functionally with other leaders to define requirements, verification plans, and inspire your team to deliver a design that meets those requirements.

This is an exciting opportunity to be part of scaling our multi-day energy storage system at Form and contributing to a sustainable future. If this sounds like the perfect opportunity for you, apply now! Relocation assistance is available.

What you'll do:
  • Create white-page designs that will be the foundation of Form Energy’s Gen 2 product designs

  • Work with consulting companies, vendors, manufacturing engineers, and technical operations to transition designs from the prototype stage to high volume production

  • Drive verification analysis (FEA) and testing of your team’s design work

  • Establish best practices for structures design and level-up your team members

  • Recruit and hire engineers who share your same vision for excellence in design

  • Release designs consistent with company and team best practices (drawings, tolerance analysis, etc)

  • Guide team through failure root cause analysis on systems and components

  • Travel up to 20% to other Form Energy offices or vendor sites

What you'll bring:
  • Bachelor’s Degree in Mechanical Engineering or related field and 7+ years industry experience in mechanical design

  • Experience leading design work for complex mechanical systems and structural design, using FEA for structural analysis

  • Experience managing 2 or more direct reports in a functional leadership capacity

  • Proficiency in computer-aided design (CAD), specifically SolidWorks modeling and drafting using GD&T (ASME Y14.5-2018)

  • Proficient in component design for mass manufacturing and assembly (DFMA), especially sheet metal, stampings, and weldments

  • Sense of urgency and self-driven to hit difficult schedule targets

#LI-Onsite

Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. 

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed. 

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.


If you may require reasonable accommodations to participate in our interview process, please contact [email protected]. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.

Skills Required

  • Bachelor's Degree in Mechanical Engineering or related field
  • 7+ years industry experience in mechanical design
  • Experience leading design work for complex mechanical systems and structural design, using FEA for structural analysis
  • Experience managing 2 or more direct reports in a functional leadership capacity
  • Proficiency in CAD, specifically SolidWorks modeling and drafting
  • Knowledge and application of GD&T (ASME Y14.5-2018)
  • Proficient in component design for mass manufacturing and assembly (DFMA), especially sheet metal, stampings, and weldments
  • Sense of urgency and self-driven to meet difficult schedule targets
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The Company
HQ: Somerville, MA
577 Employees
Year Founded: 2017

What We Do

Form Energy is an American energy storage technology and manufacturing company that is developing and commercializing a pioneering iron-air battery capable of storing electricity for 100 hours at system costs competitive with legacy power plants. Form’s multi-day battery will reform the global electricity system to reliably run on 100% low-cost renewable energy, every day of the year.

Why Work With Us

We believe that to achieve climate justice, we need everyone at the table. We strive to build a company with a workforce reflective of the communities we aim to serve with our technology – a company where every employee feels a sense of belonging.

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