Lead Stress Engineer

Posted 2 Hours Ago
Be an Early Applicant
Gloucester, Gloucestershire, England, GBR
In-Office
Senior level
Aerospace • Energy
The Role
Lead Stress Engineer performing hand calculations and FEA for composite and metallic propeller systems. Support OE production, repairs, root-cause analysis, stress approvals, design of test rigs/tooling, develop analysis tools/methods, produce technical documentation, and lead assigned project tasks.
Summary Generated by Built In
Job Description SummaryDowty Propellers, which is a part of the GE Aerospace organization is a world-leading manufacturer of integrated propeller systems. Its products are used in applications that range from regional and military aircraft to marine hovercrafts. Dowty Propellers is looking for an experienced Stress Analysis Engineer to join its team of analysis engineers.   
Reporting to the Engineering Analysis Manager the Lead Stress Engineer will have experience in mechanical stress analysis using hand calculations and FE modelling. Knowledge of composite analysis, rotating assemblies or previous propeller experience would be a distinct advantage. The role will be focused on sustaining activities, supporting OE production, repairs and customer operations.Job Description

Role and Responsibilities

  • Perform stress analysis (hand calculations and Finite Element Analysis) with a variety of proprietary and commercial tools, contributing to the design of a wide variety of components.

  • Work towards stress approval status for OE production and repair concessions.

  • Support root cause analysis to identify issues that may arise in the manufacturing process that contribute to non-conformances.

  • Contribute to the design process of propeller systems (composite and metallic structures), test rigs and tooling.

  • Support analysis tools development, technical instructions and the generation of stress methods.

  • Create documentation of technical data in accordance with engineering policies and procedures.

  • Lead the execution of the assigned project tasks.

Essential Requirements

  • Degree in mechanical or aerospace engineering or equivalent.

  • Experience required as a Stress Engineer within the aerospace industry and able to demonstrate knowledge and hands on capability of both classical hand calculation procedures and finite element methods. Demonstrated experience of commercial analysis packages (Ansys Classic/Workbench, Creo, Hypermesh, LS-DYNA  etc.).

  • A Stress Signatory within an Aerospace Organisation responsible for the approval of technical reports, drawings, and concessions.

  • Knowledge of manufacturing processes and of the methods used for repairs to metallic and composite components.

  • Excellent Communication skills, with strong written, report writing and presentation skills, can communicate across all levels from shop floor to customers and up to Board level.

  • A logical problem solver who can operate effectively under project constraints.

  • Target oriented, responsible, passion to learn, open mind with strong motivation.

Desired Characteristics

  • Experience in structural dynamics and modal analysis.

  • Experience in bird impact analysis.

  • Tools development and coding using Matlab, Python, Fortran etc.

  • Knowledge of propeller theory.

  • Knowledge of propeller certification and airworthiness requirements.

  • Catia V5 knowledge and experience.

Flexible Working

GE supports and encourages flexible working arrangements, where possible, and recognises the benefits to employees of having a positive work-life balance.

Total Reward

At GE Aviation we understand the importance of Total Reward.  Our flexible benefits plan, called FlexChoice, gives you freedom, choice and flexibility in the way you receive your benefits, as well as giving you the opportunity to make savings where possible.

As a new joiner to GE we are pleased to be able to offer you the following as default in your benefit fund, which you then can tailor to meet your individual needs;

  • Non-contributory Pension          

  • Life Assurance

  • Group income protection            

  • Private medical cover    

  • Holiday Hourly equivalent of 26 days, with flexible option to buy or sell

Security Clearance

Baseline Personnel Security Standard (BPSS) clearance is required and must be maintained for this role. Please note that in the event that BPSS clearance cannot be obtained, you may not be eligible for the role and/or any offer of employment may be withdrawn on grounds of national security. Please see the link below for further details regarding the requirements for BPSS clearance: BPSS

Right to Work

Applications from job seekers who require sponsorship to work in the UK are welcome and will be considered alongside all other applications. However, under the applicable UK immigration rules as may be in place from time to time, it may be that candidates who do not currently have the right to work in the UK may not be appointed to a post if a suitably qualified, experienced and skilled candidate who does not require sponsorship is available to take up the post. For further information please visit the UK Visas and Immigration website.

Additional Information

Relocation Assistance Provided: No

Skills Required

  • Degree in mechanical or aerospace engineering or equivalent
  • Experience as a Stress Engineer within the aerospace industry with hands-on capability in hand calculations and finite element methods
  • Demonstrated experience with commercial analysis packages (Ansys Classic/Workbench, Creo, Hypermesh, LS-DYNA)
  • Stress Signatory within an Aerospace Organisation responsible for approval of technical reports, drawings, and concessions
  • Knowledge of manufacturing processes and repair methods for metallic and composite components
  • Excellent written and verbal communication, report writing and presentation skills across all levels
  • Logical problem solver able to operate effectively under project constraints
  • Experience in structural dynamics and modal analysis
  • Experience in bird impact analysis
  • Tools development and coding experience (MATLAB, Python, Fortran)
  • Knowledge of propeller theory, certification and airworthiness requirements
  • CATIA V5 knowledge and experience
  • Baseline Personnel Security Standard (BPSS) clearance (required and must be maintained)

GE Aerospace Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about GE Aerospace and has not been reviewed or approved by GE Aerospace.

  • Healthcare Strength Health coverage spans medical, dental, vision, prescription drugs, behavioral health support, and some on‑site healthcare options. Wellbeing programs emphasize physical, emotional, and social support and are often characterized as part of a top‑notch package.
  • Retirement Support Retirement programs include a 401(k) with company contributions, long‑term financial planning tools, and vesting provisions. Legacy pension benefits remain for eligible employees despite the plan being frozen.
  • Leave & Time Off Breadth Time‑off offerings include paid vacation, holidays, sick time, personal days, and flexible work arrangements, with permissive PTO noted for some salaried roles. Family support includes generous parental leave and adoption assistance.

GE Aerospace Insights

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