As a Lead Mechanical Engineer, you will be part of Ford’s Global Advanced Product Development team, working on critical systems such as onboard chargers, DC/DC converters, battery management systems, and motor controllers. You will collaborate with cross-functional teams to design, prototype, validate, and deliver mechanical solutions for high-voltage power electronics in electric vehicles.
This role offers the opportunity to work on cutting-edge technologies and influence designs that reach global production.
ResponsibilitiesDesign and develop mechanical components and assemblies for EV power electronics systems, ensuring performance, cost, and reliability targets are met
Collaborate with electrical, manufacturing, testing, and quality teams to ensure design-for-excellence (manufacturability, reliability, serviceability)
Develop and validate prototypes using rapid prototyping techniques
Work closely with suppliers from concept to production to ensure material and process feasibility
Support product validation through test planning, execution, and documentation
Identify and resolve manufacturing and quality issues using structured problem-solving methods (e.g., FMEA, root cause analysis)
Support development of assembly processes and test fixtures
Review engineering simulations (FEA) and incorporate improvements into designs
Mentor junior engineers and contribute to technical reviews
Must-Have
Bachelor’s degree in Mechanical Engineering or related field
8+ years of experience in electromechanical product design for high-volume manufacturing
Strong understanding of:
GD&T (Geometric Dimensioning & Tolerancing)
Tolerance stack-up analysis
- Design for manufacturing (DFM) across casting, machining, and plastics
- Plastic product design expertise
Experience with PLM tools (e.g., Teamcenter or similar)
Proficiency with CAD tools such as CATIA V6 / 3DEXPERIENCE
Experience in prototyping, testing, and production release
Nice-to-Have
Master’s degree or certification in tool design (e.g., GTTC, NTTF)
- Experience in high-voltage electronics packaging
Experience in EV systems (OBC, DC/DC converters, EV charging systems)
Experience working with global suppliers
Skills Required
- Bachelor's degree in Mechanical Engineering or related field
- 8+ years experience in electromechanical product design for high-volume manufacturing
- Strong understanding of GD&T (Geometric Dimensioning & Tolerancing)
- Tolerance stack-up analysis
- Design for manufacturing (DFM) across casting, machining, and plastics
- Plastic product design expertise
- Experience with PLM tools (e.g., Teamcenter or similar)
- Proficiency with CAD tools such as CATIA V6 / 3DEXPERIENCE
- Experience in prototyping, testing, and production release
- Master's degree or certification in tool design (e.g., GTTC, NTTF)
- Experience in high-voltage electronics packaging
- Experience in EV systems (OBC, DC/DC converters, EV charging systems)
- Experience working with global suppliers
Ford Motor Company Compensation & Benefits Highlights
The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Ford Motor Company and has not been reviewed or approved by Ford Motor Company.
-
Pay Growth & Progression — The 2023 UAW–Ford agreement delivered immediate raises, restored cost-of-living adjustments, and accelerated progression to top rates for many hourly roles. These changes improved earnings trajectories compared with pre-2023 levels.
-
Healthcare Strength — Hourly employees retained very low employee cost-sharing under the 2023–2028 UAW–Ford agreement, and salaried materials describe comprehensive day‑one medical, dental, and prescription coverage. Mental-health support and family‑building benefits add depth to the overall health package.
-
Retirement Support — U.S. salaried roles feature a notable 401(k) contribution and match structure, and post‑2023 updates increased retirement contributions for many UAW‑represented employees. Together these elements strengthen long‑term financial security.
Ford Motor Company Insights
What We Do
Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.
