Industry 4.0 Implementation Specialist

Posted 26 Days Ago
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Houston, TX, USA
In-Office
Expert/Leader
Aerospace • Professional Services • Consulting • Defense
The Role
Lead hands-on Industry 4.0 implementations across legacy manufacturing environments. Deploy IoT sensors, connect machines, implement predictive maintenance, integrate robotics and vision systems, capture accurate OEE data, connect MES with ERP, and establish OT/IT network security. Build business cases, validate benefits, commission automation safely, and train plant operators and maintenance teams. Requires extensive manufacturing automation experience and frequent travel to production sites across the continental United States.
Summary Generated by Built In

Contract | 6–12 months | Day rate + expenses | Travel M–F, CONUS

The mandate

A narrow, technical, hands-on engagement: put connected technology onto production lines that were built before anyone used the phrase Industry 4.0, and make it produce a measurable operating result rather than a dashboard nobody opens.

What you'll own
  • IoT sensor deployment and machine connectivity on legacy equipment, including retrofit approaches for assets without native connectivity
  • Predictive and condition-based maintenance implementation, and the data pipeline behind it
  • Robotic and automation integration onto existing lines — cobots, pick and place, palletizing, vision inspection
  • OEE data capture that reflects reality rather than the number the plant would like to report
  • MES and shop floor data system implementation or integration to the ERP layer
  • OT/IT convergence and the network and security architecture it requires
  • Business case development and post-implementation benefit validation
  • Operator and maintenance training on everything you install
What you bring
  • 10+ years in manufacturing automation, controls, industrial engineering, or smart factory implementation
  • Hands-on capability with PLCs, SCADA, historians, and industrial networking
  • Practical retrofit experience — connecting equipment that was never designed to be connected
  • Automation integration project delivery, including safety, validation, and commissioning
  • Ability to build and defend a business case, then prove the benefit landed
  • Comfort working on the floor in an active production environment
 

Strong plus: predictive maintenance analytics; machine vision; robotics integration; OT cybersecurity; experience across multiple sites or a smart factory program.

 

 


 

Skills Required

  • 10+ years of experience in manufacturing automation, controls, industrial engineering, or smart factory implementation
  • Hands-on experience with PLCs, SCADA, historians, and industrial networking
  • Practical experience retrofitting and connecting legacy equipment without native connectivity
  • Experience delivering automation integration projects, including safety, validation, and commissioning
  • Ability to build and defend a business case and validate realized benefits
  • Comfort working on the floor in an active production environment
  • Predictive maintenance analytics experience
  • Machine vision experience
  • Robotics integration experience
  • OT cybersecurity experience
  • Experience across multiple sites or within a smart factory program
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The Company
15 Employees
Year Founded: 2013

What We Do

Value Driven Solutions (VDS) is an operational-excellence consulting firm serving middle-market companies, private-equity firms, and portfolio companies. It improves operational and financial performance through supply-chain optimization, operations, finance, technology, procurement, strategic consulting, and vetted interim executives. VDS also applies Lean Six Sigma, automation, robotics, AI, and analytics to strengthen efficiency, margins, capital efficiency, and enterprise value, with measurable, lasting results.

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