Role Summary
We are seeking a seasoned Industrial Engineering Head to drive productivity improvement, process optimization, and cost efficiency across manufacturing operations. The role will focus on enhancing operational
performance through time & motion studies, line balancing, capacity
optimization, and continuous improvement initiatives.
Key Responsibilities
1. Productivity & Efficiency Improvement
- Drive
initiatives to improve plant productivity and operational efficiency
- Identify
and eliminate bottlenecks, idle time, and process inefficiencies
- Improve manpower utilization and output per resource
2. Time & Motion Study
- Conduct time studies and work measurement across production lines
- Establish
and maintain standard operating times (SOPs)
- Benchmark
productivity standards and track adherence
3. Line Balancing & Capacity Optimization
- Perform line balancing to ensure optimal workflow
- Optimize machine and manpower allocation
- Improve throughput and reduce cycle time
4. Process Improvement & Lean Initiatives
- Implement Lean Manufacturing, Kaizen, and Six Sigma practices
- Drive
continuous improvement projects focused on:
- Waste
reduction
- Cycle
time improvement
- Cost
optimization
5. Plant Layout & Work Design
- Design
and improve plant layout for better material flow
- Optimize
workstation design for ergonomics and efficiency
- Reduce
material movement and handling time
6. Cost Optimization
- Identify
opportunities for cost reduction in operations
- Support
management in improving overall plant profitability
7. Data Analysis & Reporting
- Track
key metrics like:
- Productivity
- Efficiency
- Cycle
time
Requirements
Key KRAs / KPIs
- Productivity
improvement (%)
- Reduction
in cycle time
- Line
efficiency
- Cost
savings achieved
- Manpower
efficiency
- Reduction
in wastage
Team Structure
- Reports
to: Plant Head / Operations Head
- Team: IE Managers, Industrial Engineers, Analysts
Candidate Profile
Education
- B.E./B.Tech
in Mechanical / Industrial / Production Engineering
- Certification
in Lean / Six Sigma (preferred)
Experience
- 12–18
years in manufacturing
- Strong
exposure to appliance / consumer durable / engineering industries
Skills & Competencies
- Strong
expertise in:
- Time
& motion study
- Line
balancing
- Process
optimization
- Hands-on
experience in Lean Manufacturing / Six Sigma
- Strong
analytical and problem-solving skills
- Ability
to drive cross-functional improvement initiatives
Preferred Background
- Candidates
from high-volume manufacturing environments
Skills Required
- B.E. or B.Tech degree in Mechanical, Industrial, or Production Engineering
- 12–18 years of manufacturing experience
- Strong experience in time and motion studies, line balancing, and process optimization
- Hands-on experience with Lean Manufacturing and Six Sigma
- Strong analytical and problem-solving skills
- Ability to drive cross-functional improvement initiatives
- Lean or Six Sigma certification
- Experience in appliance, consumer durable, or engineering industries
- Experience in high-volume, multi-product, or assembly-line manufacturing environments
What We Do
XpertReach is an executive search and recruitment platform that helps startups, MSMEs, investment funds, family offices, and large corporations secure senior and leadership talent. Its services include executive search, interim and advisory placements, contract hiring, freelance consultants, and project-based staffing. The company uses a technology platform and global search capabilities to support critical talent requirements across sectors including financial services, manufacturing, education, retail, and professional services.
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