Hardware Engineering Lead

Reposted One Month Ago
Be an Early Applicant
Austin, TX, USA
Hybrid
121K-205K Annually
Senior level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Lead hardware design for high-reliability avionics electronics, including electronics enclosures, CCAs/PWBs, and mechanical packaging. Develop and execute environmental and qualification test plans, ensure designs meet aircraft environmental and reliability requirements, collaborate with manufacturing and stakeholders, support proposal concept designs, and mentor/lead teams in a fast-paced schedule-driven environment.
Summary Generated by Built In
Job Description
We want your talent to support activities for complex avionics electronics systems in our growing avionics business areas.
Controls and Avionics Solutions provides flight and mission-critical products to more than 170 commercial and military customers around the world. CAS products include fly-by-wire flight controls, pilot controls (inceptor systems), full authority digital engine controls (FADEC), power management systems, flight deck systems, cabin management systems, weapon controls, autonomous flight systems, and mission systems for the world's most prominent commercial and military aircraft manufacturers.
Our growing business is located in the Greater Binghamton area which is home to several sports teams, shopping centers, a growing downtown, the State University of New York at Binghamton, several large healthcare employers and some of New York's top-ranked school districts. The area enjoys a rich heritage with with local cuisine and festival celebrations. From the area to an hour out there is access to hiking, skiing, lakes, waterparks, casinos, golfing, camping and vineyards. A 9/80 work schedule gives employees a great opportunity to experience all that the region has to offer and provides a balanced work and family lifestyle. Job responsibilities for the position include:
  • Apply expertise in the area of hardware design of Electronics Packaging towards design of electronics enclosures and/or CCA's, for commercial and military aircraft applications. Applications include flight critical controls systems as well as non flight critical high reliability electronics such as cabin systems.
  • Perform design of high reliability electronics package enclosures.
  • Support mechanical design aspects of Circuit Card Assemblies (CCA), and Printed Wiring Boards (PWB).
  • Design to meet environmental and reliability requirements typically encountered on military and commercial aircraft programs.
  • Establish and maintain effective relationships with stakeholders across the functions, especially manufacturing, to achieve the optimal design and manufacture of the equipment.
  • Support concept designs in support of proposals on an as-needed basis.
  • Develop test plans in support of Qualification, Accelerated Life testing, Stress Screening, Reliability growth, as well as Design Verification.
  • Ability to thrive in a fast paced, schedule driven environment.

Required Education, Experience, & Skills
Minimum Education and Experience
Bachelor's Degree and 8+ years of related experience OR 15+ years of related experience
Preferred Education and Experience
At least eight (12) years of experience in Mechanical or Electrical Engineering and Design of Electronics Assemblies
Preferred Education, Experience, & Skills
Required Skills:
  • Familiarity and experience with assembly design in military, aircraft, or other high reliability electronics packaging environment.
  • Experience with mechanical and/or electrical aspects of circuit card assembly and printed wiring board design in military, aircraft, or other high reliability electronics packaging environment.
  • Exercises discretion and independent judgment in the performance of duties while complying with policies, procedures, appropriate principles and applicable state and federal laws.
  • Experience with writing test plans and executing test plans for environmental testing of high reliability electronics (thermal, vibration, humidity, etc.).
  • Communicates effectively both orally and in writing
  • Exhibits sound interpersonal skills involving interfacing, coordinating and negotiating with company personnel, customers, suppliers.
  • Working knowledge of drawing and configuration management practices.
  • Utilize computer skills to prepare appropriate reports and documents

Preferred Skills:
  1. Familiarity with Design for Manufacturing (DFM) practices and manufacturing equipment.
  2. Experience recognizing and solving failure modes that occur in high reliability environments.
  3. Ability to effectively lead a team in the solution of open ended problems.
  4. Ability to coach and teach others in the organization.

Pay Information
Full-Time Salary Range: $120874 - $205486
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Skills Required

  • Bachelor's degree and 8+ years of related experience OR 15+ years of related experience
  • Familiarity and experience with assembly design in military, aircraft, or other high reliability electronics packaging environment
  • Experience with mechanical and/or electrical aspects of circuit card assembly and printed wiring board design in military, aircraft, or other high reliability electronics packaging environment
  • Experience writing and executing test plans for environmental testing of high reliability electronics (thermal, vibration, humidity, etc.)
  • Working knowledge of drawing and configuration management practices
  • Ability to develop test plans for Qualification, Accelerated Life testing, Stress Screening, Reliability growth, and Design Verification
  • Effective oral and written communication skills and strong interpersonal abilities for interfacing with personnel, customers, and suppliers
  • Computer skills to prepare reports and documents
  • Ability to thrive in a fast paced, schedule driven environment
  • At least eight (12) years of experience in Mechanical or Electrical Engineering and Design of Electronics Assemblies
  • Familiarity with Design for Manufacturing (DFM) practices and manufacturing equipment
  • Experience recognizing and solving failure modes in high reliability environments
  • Ability to effectively lead a team and coach or teach others in the organization

What the Team is Saying

BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength Medical, dental, and vision coverage is presented as comprehensive, paired with an EAP, fertility and transgender care options, and HSA‑compatible plans that can include employer contributions with coverage starting on day one in some cases. These resources are reinforced by wellness tools and immediate eligibility noted on official benefits materials.
  • Retirement Support A 401(k) savings plan is broadly available, with employer matching and other contributions that vary by business unit, and some U.S. employee groups retain pension arrangements. Company‑paid basic life insurance equal to 2x base salary (up to $1M) further strengthens financial security.
  • Parental & Family Support Paid parental leave (e.g., 160 hours for full‑time employees) sits alongside adoption and surrogacy reimbursement and Bright Horizons backup child and elder care. These benefits help reduce care gaps and complement PTO and applicable state programs.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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BAE Systems, Inc. Teams

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Space & Mission Systems
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Electronic Systems
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Intelligence & Security
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Platforms & Services
About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
Company Office Image
HQBAE Systems, Inc. headquarters
Annapolis Junction, MD
Company Office Image
Austin, TX
Boulder, CO
Company Office Image
Space & Mission Systems headquarters
Burlington, MA
Cedar Rapids, IA
Dallas, TX
Endicott, NY
Fort Wayne, IN
Greenlawn, NY
Huntsville, AL
Jacksonville, FL
Los Angeles, CA
Maple Grove, MN
Intelligence & Security headquarters
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Electronic Systems headquarters
Redmond, WA
San Diego, CA
San Jose, CA
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Sterling Heights, MI
Washington, DC
Wayne, NJ
Learn more

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