Failure Analysis Engineer

Posted 7 Days Ago
Be an Early Applicant
Manchester, NH
In-Office
Mid level
Semiconductor
The Role
Perform electrical, physical, and material failure analysis on semiconductor devices using microscopy, FIB, X-ray, electrical characterization, and decapsulation. Identify root causes, produce detailed reports, maintain FA equipment, collaborate with cross-functional teams, and develop improved analysis methodologies to enhance product reliability.
Summary Generated by Built In

The Allegro team is united by a clear purpose—advancing technologies that make the world safer, more efficient, and more sustainable. With over 30 years of experience in semiconductor innovation, we bring that purpose to life across every part of the business—from breakthrough product development and customer success to how we show up for each other and the communities we serve.

The Opportunity

The Failure Analysis Engineer is responsible for performing in-depth analysis of semiconductor integrated circuits (ICs) and other electronic components that have failed in various stages, including design, manufacturing, qualification, and field operation. This role involves utilizing a wide range of analytical techniques to identify root causes of failures, provide timely feedback to design, process, test, and product engineering teams, and contribute to continuous product and process improvement to enhance reliability and performance.

What You Will Do

  • Conduct comprehensive electrical, physical, and material analysis on failed semiconductor devices (e.g., magnetic sensors, power ICs, motor drivers).

  • Utilize advanced failure analysis techniques such as optical microscopy, SEM/EDX, FIB, OBIRCH, IR microscopy, X-ray, acoustic microscopy, and chemical decapsulation.

  • Perform electrical characterization and fault isolation to pinpoint the exact location and nature of failures.

  • Collaborate closely with design, process, product, test, and reliability engineering teams to understand failure mechanisms and provide actionable insights.

  • Document failure analysis procedures, findings, and conclusions clearly and concisely in detailed reports.

  • Maintain and calibrate failure analysis equipment, ensuring optimal performance and accuracy.

  • Develop and implement new failure analysis methodologies and tools to improve efficiency and capability.

  • Participate in cross-functional teams to drive corrective actions and preventive measures based on failure analysis results.

  • Contribute to the continuous improvement of product quality, reliability, and manufacturing processes.

What You Will Need

  • Bachelor's or Master’s degree in Electrical Engineering or Computer Engineering is required.

  • Strong understanding of semiconductor device physics, IC fabrication processes, and packaging technologies.

  • Excellent problem-solving skills and a methodical approach to root cause analysis.

  • Ability to interpret complex electrical schematics and layouts.

  • Strong written and verbal communication skills, with the ability to present technical information effectively.

  • Ability to work independently and as part of a team in a fast-paced environment.

Preferred Qualifications:

  • Experience with Allegro's specific product lines (e.g., magnetic sensors, power management ICs, motor drivers).

  • Familiarity with statistical analysis tools and methodologies for data interpretation.

  • Experience with programming or scripting for automation of analysis tasks.

  • Knowledge of reliability testing standards (e.g., AEC-Q100, JEDEC) and failure analysis techniques and equipment is a plus

Applicants for this position must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment visa now or in the future.

Why Allegro?


Join Allegro and become part of a team where your contributions truly matter.

We foster a culture of Real Innovation, empowering you to push boundaries, develop cutting-edge solutions, and drive continuous improvement.
Your work will create a Real Impact by solving complex real-world challenges that fuel our success and shape the future of technology.
You’ll experience Real Connection, collaborating with talented colleagues around the globe in an environment built on trust, respect, and a shared purpose.
Join us—and help build what’s next.

At Allegro, we are committed to providing a harassment-free environment of mutual respect to fuel innovation through inclusive thought collaboration.  Allegro is an Equal Opportunity Employer and does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, physical or mental disability, national origin, veteran status, parental status, or any other basis covered by appropriate law.  Allegro makes hiring decisions based solely on qualifications, merit, and business needs at the time.


Eligible applicants must reside in a state where Allegro currently has an office location: This includes New Hampshire, Massachusetts, Texas, and Michigan. Certain positions (such as field sales roles) may be exempt from this requirement.

Top Skills

Optical Microscopy,Sem/Edx,Fib,Obirch,Ir Microscopy,X-Ray,Acoustic Microscopy,Chemical Decapsulation,Electrical Characterization,Fault Isolation,Aec-Q100,Jedec,Programming/Scripting
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The Company
HQ: Manchester, NH
1,959 Employees
Year Founded: 1990

What We Do

At Allegro MicroSystems, we’re passionate about developing intelligent solutions that move the world toward a safer and more sustainable future – while giving our customers a competitive edge.
With more than 50 years of experience developing advanced semiconductor technology and application-specific algorithms, Allegro is a global leader in power and sensing solutions for motion control and energy-efficient systems. Through our innovations, we are helping our customers make breakthrough advancements in areas like advanced mobility, green energy, and factory automation. Each year, we ship over one billion units into these applications to support our 10,000+ customers around the globe, including over 50 automotive OEMs.
Our diverse team of 3,500+ employees is spread across 13 countries, powering our global engineering, manufacturing, and support and enabling our innovations. That’s why we work hard to create a collaborative, energetic environment that rewards ingenuity and helps our employees make a difference every day.

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