Executive

Qualification:
B. E. Instrumentation
Experience/ Exposure
7+ years of working experience Pharma
Job Description:

• Preparation of Annual calibration Schedule and Preventive Maintenance schedule.

• Execute the scheduled maintenance & calibration of process instrument as per plan & Documentation as per GMP.

• Planning the jobs, Work Permit and allocation of manpower & contract labor as per the work.

• Coordinating with the Production team in case of downtime/break down for restoring the equipment’s availability.

• Spare Parts Managements.

• Knowledge of Project document like P&ID, PFD, instrument data sheet, instrument selection as per process.

• Responsible for maintaining instrument maintenance history and break down hour in CMMS

• Basic Knowledge on cGMP document related to engineering.

• To attend daily breakdown and prepare down analysis data & root Couse analysis of any Breakdown of Instrument.

• Knowledge and Troubleshooting of Foundation field bus and Conventional type instrument like Temperature, Flow transmitter, Level transmitter, pressure transmitter, Weighing transmitter, analytical instrument like (pH, ORP, Conductivity, TOC), Fire alarm/Gas detection system/Access control system, Control and ON/OFF valve

• Knowledge of communication protocol like Foundation fieldbus, Profibus, Modbus, ethernet

• Knowledge in handling, troubleshooting of PLC /DCS/BMS related hardware.

• Troubleshooting /Configuration/Programming skills of DCS (Preferably Delta V) /SCADA/BMS (Preferable DesigoCC-Siemens), Siemens and Allen Bradley PLC/HMIs

• Support during Project work and timely complete of shutdown activity

• Ensure the development and adherence to all production equipment preventative maintenance and Calibration schedules.

• Contract with outside service providers for various instrument maintenance needs.

• Maintain the Instrumentation department’s compliance to company safety policies, work instructions, and procedures.

• Maintain the Instrumentation department’s quality metrics (on time investigation closure, corrective action implementation, on time document updates).

• Evaluate/improve production maintenance processes to optimize productivity and quality.

• Monitor MTTR/MTBF and Production lost Hours due to Instrument failures and ensure necessary measures for reduction in Breakdowns

• 20.Support Facility Expansion projects, Implementation of Maintenance strategy programs and other initiatives for Improvement and cost reduction
  Safety:

• Identification & reporting of Unsafe conditions

• Conduct Safety Gemba
  Additional/ Preferrable Skills:

• Good to have Programming & Troubleshooting skills of siemens & Allen Bradley PLC/HMIs  

•  Good to have working experience/knowledge on different communication protocols (Foundation fieldbus, Ethernet, MODBUS and other communication protocols)

•  Good to have working experience on Computerized maintenance management system or SAP for spares and maintenance management

• Good to have exposure on implementation Energy reduction measures/Automation & ISO certification on Energy Management