Responsible for achieving daily, weekly Production plan in an efficient manner with including Utilization of manpower & Lowest DMC loss.
Review the operator’s daily routine responsibility of production and KPI indicator.
Drive AM Pillar activities in plant with rigor and passion, encourage and build a TPM culture in Plant (Tag, OPL, Kaizens and CLITA/JH).
Carry out small level engineering projects with time bound activities, well versed with execution and vendor management.
Ensure product integrity, Batch integrity, Process integrity, strict adherence to SOPs, Glass policy etc.
Identify training needs for operators in areas of skills, safety and quality based on Skill assessment.
To Prepare the downtime list & Pareto analysis of downtime of line Equipment’s
Review and reporting - Weekly and monthly production KPI, Lines Net &True efficiencies.
Ensure line GMP as per ISO and AIB standard.
Daily logbook signing of operators logbook
Issued the RMPM as per production Plan
Book the production in SAP during each shift end, As per actual production
Preventive maintenance of Coder need to lead by Shift executives.
Need to update abnormality book, and close the point within targeted date
- spend 30 min for repetitive breakdown and make OPL with action for 1 BD/day/Person
Need to track each KPI daily, weekly monthly.
Need to Discuss with Quality team for Syrup preparation/staging as per production plan and line speed.
- Vendor followup for spares and RGP
- Need to ensure timely lubrication of all the machine and conveyor, with proper documentation.
Ensure LBO to FBO time adherence during each Scheduled activities.
Ensure date coding compliance.
Need to discuss with maintenance and utility team for electrical maintenance, plant power for line operations.
Skills Required
- Meet daily and weekly production plans and optimize manpower utilization
- Monitor and report production KPIs, line net and true efficiencies weekly and monthly
- Drive TPM/AM pillar activities (Tag, OPL, Kaizens, CLITA/JH) and build TPM culture
- Execute small engineering projects with time-bound delivery and manage vendors
- Ensure product, batch and process integrity; strict adherence to SOPs, glass policy
- Identify operator training needs based on skill assessments for safety and quality
- Prepare downtime lists and Pareto analysis for line equipment
- Maintain line GMP as per ISO and AIB standards
- Book actual production in SAP at each shift end
- Lead preventive maintenance tasks for coders and ensure timely lubrication with documentation
- Update and close abnormality book entries within target dates
- Ensure date coding compliance and LBO to FBO time adherence during scheduled activities
- Coordinate with Quality for syrup preparation/staging and with maintenance/utility teams for electrical/plant power
- Vendor follow-up for spares and RGP
- Daily review of operator logbooks and enforce operator routine responsibilities
What We Do
Varun Beverages Limited is one of the largest franchisees of PepsiCo in the world, specializing in the manufacturing, bottling, and distribution of carbonated and non-carbonated beverages. The company operates extensive bottling plants across India, Nepal, Sri Lanka, and several African markets. As a key partner for the Pepsi brand, VBL manages the end-to-end process from production to distribution in geographically pre-defined territories.
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