Position Title: Engineer / Sr. Engineer / Assistant Manager
Department: Production
Industry: Automotive Component Manufacturing & EV – Wire Harness / Sheet Metal / Welded & Molded Parts
Experience Required: 8–10 years of experience in automotive parts manufacturing, with proven expertise in Wire Harness and Electrical Component production.
Educational Qualification: Diploma / B.E. / B.Tech in Mechanical, Electrical, or Electronics Engineering.
Reporting To: DGM – Production
Location: Udaipur, Rajasthan
OBJECTIVE OF THE ROLE
To lead and manage the production function
for wire and cable harness manufacturing operations, ensuring
products meet ISO and customer quality standards, driving continuous
improvement, line balancing, lean manufacturing,
Low cost automation, fixture concept, Poke-yoke, Kaizen, localization
initiatives, and effective troubleshooting of process and product quality
issues across all manufacturing stages.
KEY RESPONSIBILITIES
Leadership
& Production System
➤ Lead
and manage the production function and teams
across wire harness manufacturing lines.
➤ Develop,
implement, and maintain the production system in compliance
with ISO.
➤ Drive
internal audits, management reviews, and CAPA (Corrective & Preventive
Action) closures for quality non-conformities.
➤ Collaborate
with Plant Head or seniors and cross-functional
teams to align production target with plant and
business goals.
➤ Champion
Lean, Six Sigma, Kaizen, 5S, and Total Quality Management (TQM) initiatives.
Wire
Harness Production
➤ Ensure production of wire harness sub-assemblies, assemblies,
connectors, and terminals as per customer and engineering specifications.
➤ Drive
Line Balancing on wire harness assembly lines to optimize manpower and machine utilization,
cycle time, and throughput while maintaining quality standards.
➤ Lead
troubleshooting of process, machine, and product quality issues on the shop
floor, including crimping, splicing, molding, and continuity/functional
testing.
➤ Drive localization of wire harness components, connectors, and
raw materials, ensuring supplier qualification, PPAP approval, and quality
validation of localized parts.
➤ Conduct
root cause analysis (5-Why, Fishbone, 8D) for in-house rejections, customer
complaints, and field returns, and implement effective countermeasures.
➤ Ensure
SPC application critical/special characteristics as required by the customer.
Supplier
& Customer Quality
➤ Manage
supplier quality assessments, QMS audits, and supplier rating for wire harness
components and raw materials.
➤ Production ramp-up through scientifically method.
➤ Address
customer complaints and quality escalations, ensuring root cause
identification, corrective action, and PPM reduction.
➤ Maintain
strong customer relationships to ensure sustained quality satisfaction and
reduced return PPM.
Documentation,
Reporting & Team Development
➤ Ensure
accurate and updated quality documentation as per ISO requirements (control plans, PFMEA, work instructions, inspection standards).
➤ Prepare
and present production performance reports, KPIs, and improvement
trends to senior management.
➤ Train,
mentor, and develop the production team including
engineers and line inspectors on quality procedures, troubleshooting
techniques, and best practices.
KEY SKILLS & COMPETENCIES
➤ Strong
technical knowledge of Wire Harness manufacturing processes (crimping,
splicing, molding, testing).
➤ Hands-on
experience in Line Balancing and manpower/process optimization on assembly
lines.
➤ Proven
skills in Troubleshooting of process, product, and machine-related quality
issues.
➤ Experience
driving Localization of components and supplier development for import
substitution.
➤ Sound
knowledge of ISO, FMEA, SPC, MSA, 7 QC Tools, 8D Problem Solving.
➤ Strong
leadership, team management, and cross-functional collaboration skills.
➤ Proficiency
in MS Office, SAP, ERP systems, and quality reporting tools.
QUALIFICATION & EXPERIENCE
➤ Diploma
/ Degree in Mechanical, Electrical, or Electronics Engineering.
➤ 8-10
years of relevant experience in automotive component manufacturing, with
significant exposure to wire harness or electrical/electronic parts quality.
➤ Prior
experience in automotive sector Tier-1 organization is
mandatory.
Skills Required
- Diploma, B.E., or B.Tech in Mechanical, Electrical, or Electronics Engineering
- 8-10 years of relevant experience in automotive component manufacturing
- Significant experience in wire harness or electrical/electronic parts production and quality
- Prior experience in an automotive Tier-1 organization
- Technical expertise in wire harness manufacturing, including crimping, splicing, molding, and testing
- Experience with line balancing and manpower or process optimization
- Experience troubleshooting process, product, and machine-related quality issues
- Experience with component localization and supplier development
- Knowledge of ISO, FMEA, SPC, MSA, 7 QC Tools, and 8D problem solving
- Strong leadership, team management, and cross-functional collaboration skills
- Proficiency in MS Office, SAP, ERP systems, and quality reporting tools
What We Do
Tempsens is a thermal engineering and specialized cable manufacturer established in 1990. It develops and manufactures contact and non-contact temperature sensors, thermocouples, RTDs, pyrometers, thermal imagers, specialized cables and wires, industrial heaters, furnaces, and temperature calibrators. The company tailors these solutions to customer requirements and serves industrial sectors including power, steel, petrochemicals, cement, chemicals, automotive, defense, and aerospace worldwide.
