Engineer I, Process

Posted 7 Days Ago
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Moore, SC, USA
In-Office
Junior
Chemical • Manufacturing
The Role
Stabilize and optimize polymerization, recovery, and spinning production processes by monitoring process and quality data, troubleshooting equipment and process issues, implementing countermeasures, preparing condition tables, supporting test productions, developing automated reports, interacting with MES, and managing capital projects and MOC for the spinning department.
Summary Generated by Built In

Summary

Responsible for process stabilization of production areas assigned. Monitor and summarize process data and production quality.  Prepare condition tables and correct any quality deviations developing countermeasures and implementing through condition adjustment orders. Monitor equipment conditions / performance and correct any problems. Troubleshoot to provide solutions and ideas concerning problems directly relate to issues involving quality, production stability, process conditions and machine performance. Implement actions to improve product quality and reduce energy consumption.

Duties and Responsibilities

  • Follow all plant safety rules and report any unsafe conditions immediately.
  • Perform Material and Energy Balances in the Polymerization, Recovery, and Spinning processes.
  • Thorough understanding of distillation process and all the related variables that affect a distillation process.
  • Thorough understanding of reaction engineering and all the related variables that affect reaction process.
  • Liaison between engineering group and production group and appropriate communication to ensure day to day activities are completed successfully.
  • Collect, compile, summarize and analyze daily data from production and QA.
  • Evaluate and/or troubleshoot current and future production problems that affect quality, production cost, production conditions and machine performance.
  • Implement countermeasures to correct process issues.
  • Monitor, confirm and request needed adjustments concerning production conditions, process equipment and process stability.
  • Prepare production condition tables and conditions adjustment orders.
  • Support technical engineering during test production.
  • Develop the appropriate knowledge required to become a site expert in the polymerization, recovery, and spinning processes.
  • Develop automatic reports using miscellaneous data sources to help streamline the operation of the Spinning/Poly processes.
  • Interact with MES frequently and help resolve logistical issues or other related issues.
  • Manage capital projects.
  • Manage MOC’s for the Spinning Department.

Skills and Specifications

  • Strong verbal and written communication skills.
  • Ability to share knowledge with other team members.
  • Ability to set priorities.
  • Ability to self-motivate and take initiative.
  • Knowledge of record keeping techniques and procedures.
  • Strong knowledge of user support techniques and procedures.
  • Relies on limited experience and judgment to plan and accomplish goals.
  • Performs a variety of tasks.
  • Works under general supervision; typically reports to a project leader or manager.
  • A certain degree of creativity and latitude is required.
  • Ability to develop close working relationships with other departments. 
  • Ability to get along with diverse personalities and cultures.

Education and Qualifications

  • Bachelor’s degree in a technical discipline required.
  • One to three years of similar or related experience.
  • This position involves working with technologies and information which are subject to U.S. export control regulations. Under these regulations, Toray CMA must review certain candidate information including citizenship, basis of United States work authorization and country of origin.  This information would be used for export control screening purposes only. 

 

 

Compliance with US Export Control Regulations: This position requires use of information which is subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR).  In order to comply with these regulations, applicants for employment must be a “U.S. Person” as defined by the ITAR and/or EAR.  The definition of “US Person” includes U.S. citizen or national, U.S. permanent resident, or lawfully admitted into the U.S. as a refugee or granted asylum.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Job tasks are usually performed in an office/manufacturing environment.

Position requires the ability to read, write, speak and understand English at a level necessary to successfully perform assigned responsibilities.  Ability to utilize/operate a computer, peripheral equipment and appropriate software. Must possess knowledge base typically obtained through completion of a degree in technical discipline (chemical engineering preferred). The ability to hear, speak, use hands/fingers and the repetitive motions of hands/wrists are frequent.  Ability to occasionally lift up to 40 pounds. Ability to move within the production area and occasionally climb stairs. Vision abilities require the adjustment and focus of sight.  Ability to wear Personal Protective Equipment as required. Must be able to perform the essential functions of the position with or without accommodation. Must be able to wear a full face respirator.


#SPCMA

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

Skills Required

  • Bachelor's degree in a technical discipline
  • One to three years of similar or related experience
  • U.S. Person status (must meet ITAR/EAR definition of U.S. Person)
  • Ability to perform material and energy balances for polymerization, recovery, and spinning processes
  • Thorough understanding of distillation processes and related variables
  • Thorough understanding of reaction engineering and related variables
  • Experience with polymerization, recovery, and spinning process operations and troubleshooting
  • Experience interacting with MES and resolving related logistical/issues
  • Ability to develop automated reports using multiple data sources
  • Experience managing capital projects
  • Experience managing Management of Change (MOC) processes for production
  • Strong verbal and written communication skills
  • Ability to wear a full face respirator and meet physical demands (lift up to 40 pounds, move in production area)
  • Chemical engineering degree preferred
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The Company
HQ: Tacoma, Washington
409 Employees
Year Founded: 1992

What We Do

Toray Composite Materials America, Inc. began producing advanced composite materials in 1992 as Toray Composites (America), Inc. (TCA) – incorporated in Pierce County and located adjacent to Boeing’s Composite Manufacturing Center [CMC] – to enable an efficient supply stream of Toray’s carbon fiber composite materials. First used on the Boeing 777, Toray’s Advanced Carbon Fiber composite materials are now incorporated into the 777 and 787 primary structures and will be used on the new 777X wing. CMA’s Tacoma plant supplies a diverse customer base both domestically and internationally and is a major exporter from Washington State. In 1997, CMA’s Decatur plant was established, then known as Toray Carbon Fibers America, Inc. (CFA), – incorporated in Morgan County. CMA Decatur operates production lines from precursor to carbon fiber and has a diverse base of customers in aerospace, defense, industrial, and automotive. Toray Composites (America), Inc. and Toray Carbon Fibers America, Inc. have worked successfully together for 20 years and share the same philosophy and culture, and merging to become CMA. Both companies are accomplished with an enviable track record of providing industry leading solutions for our clients. We believe our successes are a result of our industry leading practices and the knowledge, passion, and total commitment to quality from all our employees. With a nationwide footprint, this allows us to build on our success by utilizing our collective knowledge and expertise, and becoming nimbler and responsive to our customers’ needs by centrally managing our combined production facilities. Gaining capability across product lines allows us to increase customer value, shorten time to market, and strengthen critical relationships.

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