ENGINEER, CONTROLS III

Posted 4 Days Ago
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Rochester, MN
Senior level
Design
The Role
As a Senior Controls Engineer, you will lead controls engineering tasks, manage concurrent projects, and develop custom automation solutions focusing on the medical and life science industries. Your role includes optimizing programs and ensuring project requirements are met with high-quality electrical system designs.
Summary Generated by Built In

About Us:

Machine Solutions is the premier provider of advanced equipment and services for the medical device, biopharmaceutical, and blood- and plasma-collection industries. We support our customers’ needs and growth by delivering quality and value through a wide breadth of products. Machine Solutions provides proprietary mechanical solutions to a variety of complex process, testing and device design challenges. Our equipment has become the industry standard for stent crimping, balloon catheter pleating and folding, catheter braiding and medical device manufacturing applications. As a pioneer in radio frequency technology, the company has continued to develop advancing technology for thermal forming, molding and welding plastic for medical manufacturing, biopharmaceutical, and blood- and plasma-processing applications. Our experienced team of engineers has been instrumental in automating manual processes that enable our customers to increase production volumes and profit margins, and we believe in providing a superior customer experience by designating resources to a dedicated aftermarket team that is always ready to provide technical service and process support. Machine Solutions is privately owned by BW Forsyth Partners, a Barry-Wehmiller company.


 

BW Forsyth Partners is the investment arm of multibillion-dollar global manufacturing and engineering consulting firm Barry-Wehmiller. Established in 2009, BW Forsyth Partners blends Barry-Wehmiller’s unparalleled legacy of value creation and people-centric culture development with keen investing experience to help companies realize their true potential. With a focus limited to areas known well, BW Forsyth Partners seeks to partner with leadership teams to acquire small- to middle-market companies in the capital and component equipment, and professional services sectors. In each of our operating companies, BW Forsyth Partners deploys operational improvements and strategy development without compromising the autonomy, strategic vision and entrepreneurial spirit of their leadership teams.


 

Job Description:

  • POSITION: Engineer, Controls III

    DEPARTMENT: Engineering

    REPORTS TO: Manager, Controls Engineering

    COMPANY SUMMARY:

    Intec Automation, Inc., a well-established automation company with over 25 years of business experience, is seeking a Senior level Controls Engineer to contribute to our continued growth. Located in Rochester, NH, we specialize in designing and constructing custom automation equipment, with a focus on the medical and life science industries. In this role, you will have the opportunity to conceive & develop electrical system designs and create & optimize programs for all aspects of custom automation machinery. We offer an excellent opportunity for highly motivated individuals in a fast-paced, automation organization.

    We are in search of an individual who thrives on managing concurrent projects in various stages, demonstrating a hands-on, detail-oriented, and self-motivated approach. In this role, you will be responsible for being a project lead for all aspects of the controls engineering tasks required to develop custom solutions that result in successful completion and conformance of all project requirements. At Intec, we take pride in our identity as an innovative automation company that fosters a culture of collaboration and inclusivity. We actively seek individuals who are dedicated and determined to shape the future, driven by a passion for excellence, an unwavering commitment to precision, and an insatiable thirst for innovation, learning, improvement, and meaningful contributions.

This role could be a hybrid position consisting of on-site work and remote work. The expectation is for a minimum of 2-days per week being onsite and the remaining 3-days can be remote. We are able to offer this approach during several phases of projects, including the electrical design and programming phases. However, during the program integration and debug phase of each project, it is required that at least 4-days per week be on-site. This is important as it ensures safe and efficient machine power-up and testing. Due to the custom nature of the machines & solutions we provide, each project can have slightly different requirements that may influence the ability to work remotely.

  • JOB DESCRIPTION:

  • Design clean-sheet automation systems from concept through production. Key responsibilities include:
  • Translate Customer’s Requirement into Design Specification, Evaluate Design Feasibility and Provide Technical Expertise to Meet Customer’s Request.
  • Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.
  • Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
  • Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards.
  • Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
  • Source and program motors, drives, actuators, robots, vision systems, sensors, servo
  • controls, etc.

  • Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
  • Execute complete electrical designs, create professional electrical schematics and panel layouts.
  • Perform Design Reviews with Internal & External Customers.
  • Create and Review Detailed Bill of Materials for Accuracy (Quantities, Part #’s, Etc.).
  • Alert Purchasing of Long-Lead Items.
  • Maintain Schedule Milestones.
  • Update and Revise Drawings as Required.
  • Achieve Cost Targets Through Effective Design.
  • Identify Potential High-Risk Areas During Initial Project Quoting Process.
  • Provide Support to Operations During Build, Test & Evaluation.
  • Stay Up to Date with Leading Edge Technology.
  • Assist with Sales Calls.
  • Contribute to Continuous Improvement Efforts Across Entire Organization.
  • EXPERIENCE & KEY SKILLS:

  • Over 5+years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.
  • Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
  • Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
  • Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
  • Must be thoroughly familiar with the Rockwell Control/Compact Logix platform.
  • Experienced with writing PLC code from scratch for new designs from start to finish with strong emphasis on fault recoveries.
  • Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
  • Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
  • System level approach to the complete machine program with a high focus on recovery from start to finish.
  • Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
  • Competent skills with PC’s, networking, device communications, integration, and design.
  • Working knowledge of AutoCAD Electrical.
  • Comprehensive knowledge of electrical component selection and panel layout design
  • including materials, safety, and labeling practices.
  • Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
  • Strong Knowledge in Commercial Components & Supporting Partners.
  • Excellent Project Management and Analytical Skills.
  • EDUCATION/TRAINING REQUIREMENTS:

  • BSEE or BSEET with 5+ years’ experience in industrial automation and controls development and commissioning.
  • ASEE or ASEET with 10+ years’ experience in industrial automation and controls development and commissioning.
  • Candidates with other degrees and appropriate experience will be considered (Associates
  • Engineering Robotics and Automation Controls or Associates Degree in Electronics). 
  • Candidates with other degrees and appropriate experience will be considered.

    AVAILABLE BENEFITS:

    • Competitive Salary

    • Medical & Dental Insurance

    • 401k Retirement Plan

    • FSA Plan

    • Life Insurance

    • Paid Vacation/Personal Time

    PHYSICAL DEMANDS:

    • Stand, Walk, Push, Pull, Reach Overhead, Bend to Floor

    • Sit for Extended Periods of Time

    • May Occasionally Need to Lift Up to 50 Lbs.

    • Normal Visual Requirements for Reading Written Instructions and Computer Screens

    • Normal Hearing Requirements for Verbal Communications

    • Normal Manufacturing Environment with Occasional Exposure to Loud Noise

    About Intec Automation:

    Intec Automation specializes in designing and assembling custom automation machinery across various industries. With over 20 years of success and a commitment to growth, we offer a fast-paced and dynamic work environment.

  • Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
  • Seeking candidates for the position with expertise in control software, particularly with a focus on Allen Bradley. Experience with Allen Bradley is essential for this role.
  • Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.

#LI-SR1


 

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.


 

Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.


 

Company:

Machine Solutions, Inc.

Top Skills

Automation
The Company
HQ: Saint Louis, MO
5,547 Employees
On-site Workplace

What We Do

We’re Building A Better World.

We’re more than just a successful capital equipment and engineering solutions firm. We’re an organization fiercely committed to improving the lives of our team members across the globe. By providing meaningful work in an environment of care and compassion, we send them home fulfilled by their time with us, rather than drained by it. We understand what every human being on the planet desires: to know that who they are and what they do matter. As a business, we have a unique opportunity to let them know that they do.

Through our Truly Human Leadership culture and personal growth initiatives, we help them become their best selves. And when we bring out their best, they give their best. To their work, their team members and friends, our customers and suppliers, the people in the communities in which they work and live, and--most important of all--to their families. And before you know it, a better job has helped build a better world!

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