Electrical Controls Engineer 3

Posted Yesterday
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Maryville, TN, USA
In-Office
96K-120K Annually
Senior level
Automotive • Manufacturing
The Role
Designs, documents, fabricates, implements and troubleshoots electrical controls for semi-automatic and automatic manufacturing equipment. Programs PLCs (ladder logic), specifies components, creates schematics and operator manuals, ensures safety and regulatory compliance, collaborates with automation, maintenance and production planning, and may mentor junior engineers.
Summary Generated by Built In

JOB SUMMARY:
Under limited supervision, designs, documents, fabricates, implements and troubleshoots controls for semi-automatic and automatic manufacturing equipment, with end goals of improving production safety, quality, capacity and/or lower costs.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

  • Designs safety and operational controls for new and existing equipment and troubleshoots any issues with these controls, referring complex issues to more experienced engineers when needed. 
  • Specifies components for use in equipment for controls systems. Documents control systems in drawings, schematics and spec sheets. 
  • Programs PLC controllers and documents PLC programs using ladder logic diagrams. 
  • Collaborates with Automation Engineering and Maintenance to verify that the design of all production equipment meets all regulatory and DENSO standards.
  • After consulting with Automation Engineering and Maintenance, creates equipment specifications based upon requirements for GUI/communication interfaces and networking requirements. 
  • Collaborates with production planning to schedule electrical work and equipment modifications and/or installation. 
  • Develops clear and concise operator instruction manuals. 
  • May train or mentor less experienced engineers. 
  • Performs other duties as assigned.

QUALIFICATIONS:

  • Bachelor’s degree in electrical engineering, computer engineering, computer science, or other related engineering field 
  • 5+ years as a Machine builder, Controls Engineer or related 
  • PLC programming experience with a focus on Allen Bradley and Studio 5000
  • Functional experience programming VFD’s and Servo controllers.
  • Proficiency in creating detailed electrical and fluid schematics
  • Experience working in a manufacturing environment 
  • Strong background of system design, implementation, testing and maintenance
  • Experience with Functional Safety standards

SKILLS AND ABILITIES:

  • PLC programming, controls circuit design, machine safety standards and component selection criteria knowledge and experience required 
  • Analytical skills with an ability to independently evaluate and develop innovative solutions to complex situations 
  • Written and verbal communication skills and presentation skills. Ability to communicate with internal and external customers on issues of moderate to considerable importance, up to and including senior management. 
  • Demonstrates a high level of accuracy, even under pressure 
  • Ability to work within tight timeframes and meet strict deadlines 
  • Project management skills, including identifying and scheduling process steps, determining resources and staff required to successfully complete assigned projects or project steps and reporting on project  
  • Demonstrates a high commitment to quality 
  • Proficiency in Microsoft Office products such as Word, Excel and PowerPoint  
  • Ability to apply process improvement planning and checking to own work output and to assist others with identifying gaps in work results 

Benefits Summary:
    • Medical, Dental, Vision, Prescription Drug Plans
    • 401K with 4% Company Match 
    • Vacation/PTO and 13 Paid Holidays
    • Bonus Program 
    • FSA/HSA and Dependent Care Programs
    • Company provided Life, Disability, ADD, and Business Travel Insurance
    • Various No Cost Wellness & Chronic Condition Management Programs
    • Various Optional Insurance Programs such as Legal, Identity Theft, Critical Illness, etc. 
    • Tuition Reimbursement 
    • Career Development and Ongoing Training 
    • Employee Assistance Program 
    • Employee Spotlight and Recognition Program
    • Volunteer opportunities 
    • Onsite Fitness Center (vary by location)
    • Cafeteria and food markets (vary by location)
    • Onsite Health Clinic and Pharmacy (vary by location) 
Candidates residing 50+ miles from the work location are eligible for relocation assistance. 
Annual Salary: $96,000 - $120,000
 


Skills Required

  • Bachelor's degree in electrical engineering, computer engineering, computer science, or related engineering field
  • 5+ years as a machine builder, controls engineer, or related role
  • PLC programming experience with a focus on Allen Bradley and Studio 5000
  • Experience programming using ladder logic diagrams
  • Functional experience programming VFDs and servo controllers
  • Proficiency creating detailed electrical and fluid schematics
  • Experience working in a manufacturing environment
  • Strong background in system design, implementation, testing and maintenance
  • Experience with Functional Safety standards
  • Proficiency in Microsoft Office (Word, Excel, PowerPoint)

DENSO Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about DENSO and has not been reviewed or approved by DENSO.

  • Healthcare Strength Medical coverage includes multiple plan designs through a major carrier, telemedicine, and chronic‑condition programs bundled with enrollment. On‑site family health centers at select locations add convenient primary care and pharmacy access for eligible members.
  • Retirement Support The 401(k) program uses automatic enrollment with a straightforward dollar‑for‑dollar company match on initial contributions and an annual true‑up via a recognized recordkeeper. Auto‑increase and the potential for discretionary employer contributions reinforce long‑term savings support.
  • Wellbeing & Lifestyle Benefits Wellness incentives can reduce medical premiums, and resources span musculoskeletal care, weight management, digestive health, and behavioral health at no additional cost when enrolled. Site‑based amenities like on‑site care, fitness options, and tuition reimbursement expand lifestyle value where available.

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The Company
HQ: Southfield, Michigan
18,627 Employees
Year Founded: 1947

What We Do

DENSO is one of the world's largest automotive suppliers with a 75-year history of providing advanced automotive systems and technology to automakers worldwide. While our products are featured on nearly every vehicle make and model on the road today, we're also looking to innovate beyond automotive so we can maximize how we support the evolving needs of society. Globally, we have 158,000 employees, including 27,000+ in North America, working together every day to pursue our Two Great Causes: Green -- which represents our goal of achieving carbon neutrality by 2035 through our products, processes and facilities; and Peace of Mind -- which focuses on developing solutions for safer and more seamless experiences across society. Together, they help us pursue our mission of contributing to a better world.

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