Durability CAE Engineer

Posted 9 Days Ago
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Auburn Hills, MI, USA
In-Office
Senior level
Automotive
The Role
Develops and validates vehicle durability simulations using FEA and MBD tools. Analyzes vehicle structures and components, performs fatigue and damage calculations, investigates physical-test failures, and recommends corrective actions. The engineer maintains simulation models, correlates results with test data, collaborates with design and test teams, and presents findings to cross-functional stakeholders.
Summary Generated by Built In
Job Summary & Responsibilities

The Vehicle Durability CAE Engineer is responsible for the design, simulation, and validation of vehicle components and systems to meet durability and structural performance targets. This role leverages finite element analysis (FEA) and multi-body dynamics (MBD) tools to predict and resolve durability issues across full vehicle platforms. 

 

Key Responsibilities:

  • Develop and execute CAE simulations to assess durability performance of vehicle structures and components. 
  • Use tools such as ANSA, Abaqus, Nastran and nCODE to model and analyze full vehicle systems. 
  • Collaborate with design engineering to ensure feasibility of proposed solutions and alignment with DSM (Durability Strength & Misuse) requirements. 
  • Perform root cause analysis of failures observed during physical validation testing and propose corrective actions. 
  • Conduct post-processing of simulation data including damage calculations, load histograms, and comparative assessments. 
  • Document and present findings to cross-functional teams and leadership. 
  • Maintain and update simulation models based on latest design iterations and test feedback. 
  • Coordinate with test engineers to correlate simulation results with physical test data. 
Preferred Qualifications

Basic Qualifications:

  • Minimum of a Bachelor’s degree in Mechanical, Structural, Civil, Automotive Engineering or related field. 
  • Minimum 8 years of experience in CAE durability analysis.
  • Proficiency in ANSA, Abaqus, Nastran and Metapost. 
  • Strong understanding of vehicle suspension systems, structural mechanics and fatigue theory.
  • Familiarity with nCode or DesignLife for fatigue analysis. 
  • Ability to interpret real-world and simulation data to ensure model fidelity. 
  • Excellent communication and presentation skills. 

 

Preferred Qualifications:

  • Master’s degree in Engineering. 
  • Experience with ADAMS for multi-body dynamics modeling is a plus. 

Skills Required

  • Bachelor’s degree in Mechanical, Structural, Civil, Automotive Engineering, or a related field
  • Minimum 8 years of experience in CAE durability analysis
  • Proficiency with ANSA, Abaqus, Nastran, and Metapost
  • Strong understanding of vehicle suspension systems, structural mechanics, and fatigue theory
  • Familiarity with nCode or DesignLife for fatigue analysis
  • Ability to interpret real-world and simulation data to ensure model fidelity
  • Excellent communication and presentation skills
  • Master’s degree in Engineering
  • Experience with ADAMS for multi-body dynamics modeling

Stellantis Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Stellantis and has not been reviewed or approved by Stellantis.

  • Healthcare Strength — Benefits are described as broad with strong medical, dental, and vision coverage, plus life insurance, disability, wellness resources, and employee assistance programs. Coverage breadth appears especially robust for full-time roles in North America.
  • Retirement Support — Retirement savings are highlighted through 401(k) matching and company contributions in eligible roles, alongside attractive pension and retirement terms for many union-represented manufacturing employees. These elements are positioned as a core strength of the overall package.
  • Equity Value & Accessibility — Employee share ownership is emphasized, with the share-purchase program expanded to nearly the entire workforce and broad participation reported. This accessibility creates an additional wealth-building channel beyond base pay.

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The Company
HQ: Auburn Hills, MI
104,031 Employees

What We Do

Our storied and iconic brands embody the passion of their visionary founders and today’s customers in their innovative products and services: they include Abarth, Alfa Romeo, Chrysler, Citroën, Dodge, DS Automobiles, Fiat, Jeep®, Lancia, Maserati, Opel, Peugeot, Ram, Vauxhall and mobility brands Free2move and Leasys. Powered by our diversity, we lead the way the world moves – aspiring to become the greatest sustainable mobility tech company, not the biggest, while creating added value for all stakeholders as well as the communities in which we operate.

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