Director, Product Development & Sensory

Posted 17 Days Ago
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Alpharetta, GA, USA
In-Office
Senior level
Food • Retail
The Role
Leads food product development from concept through commercialization across proteins, frozen desserts, side dishes, and condiments. Manages formulation, sensory testing, specifications, food safety, regulatory labeling, costing, plant trials, supplier and co-manufacturer partnerships, and technical collaboration with cross-functional teams. Oversees sensory programs, supports scale-up and continuous improvement, develops a direct report, and provides technical guidance to leadership and manufacturing partners.
Summary Generated by Built In
Job Summary & Responsibilities

The Director, Product Development & Sensory, leads HBH’s product development function across our portfolio of proteins, frozen desserts, side dishes, and condiments. This role sets strategy, operational objectives and work plans for the product development team, drives new formulations, and identifies opportunities across current and future products — from initial concept through commercialization. The Director owns HBH’s internal and external sensory programs, ensures new and reformulated products meet specification, food safety, and regulatory labeling requirements, and serves as the organization’s key technical resource to Marketing, Customer Experience/Sales, Quality/Food Safety, Supply Chain, and Operations on product and process matters. The Director manages and develops a direct report and represents HBH’s technical capabilities with co-manufacturers, ingredient suppliers, and academic research partners.

 

KEY RESPONSIBILITIES

Product Development & Commercialization

  • Defines strategy and leads product development in collaboration with our co-packers from concept through commercialization, creating products based on ingredient functionality, nutritional and consumer targets, claim substantiation, operational feasibility, and financial targets
  • Set operational objectives and work plans for the product development function; identify and prioritize innovation and margin-enhancement opportunities in line with marketing and business strategy
  • Design, execute, and document experiments — applying Design of Experiments (DOE) principles — to evaluate ingredient functionality, texture, palatability, and processing behavior, and to optimize formulations against cost, nutrition, and consumer-acceptance targets.
  • Author, own, and maintain raw material, work-in-process, and finished product specifications, and manage version control through the product life cycle.
  • Develop and communicate project timelines, costs, and risks to senior leadership; proactively surface changes that affect scope, cost, or timing.
  • Analyze data from plant trials, proximate/nutrient analyses, and shelf-life studies, and translate findings into clear, actionable recommendations.
  • Ensure costing for new and existing products is supported by accurate information before and after pricing decisions; participate in business and capacity planning to support supply chain needs.
  • Coordinate academic and industry research partnerships that support HBH’s technical roadmap.

 Sensory Science & Programs

  • Own and manage HBH’s internal and external sensory programs, including panel design, testing protocols, and sensory-provider/vendor relationships.
  • Develop sensory profiles for new and existing products; design and oversee difference and preference testing (e.g., triangle, duo-trio, 9-point hedonic, and JAR scale methods) to support formulation and claims decisions.
  • Prepare, label, and ship product samples for internal evaluation, external sensory panels, analytical testing, and trials, maintaining chain-of-custody and product integrity throughout.
  • Translate sensory and consumer-insight findings into formulation direction, working closely with Marketing and Operations on claims and positioning.

Specifications, Quality & Regulatory Compliance

  • Ensure all new and reformulated products comply with HBH quality standards and applicable regulatory labeling and food safety requirements.
  • Partner with Food Safety/Quality Assurance to audit and evaluate co-manufacturer and vendor performance against HBH specifications.
  • Support the Assured Supply program by vetting new and alternative raw materials and suppliers in compliance with established quality assurance standards.

Team Leadership & Development

  • Manage, mentor, and develop direct report; identify development opportunities and build the team’s technical acumen through coaching and hands-on guidance.

Cross-Functional Collaboration & Business Support

  • Serve as the key technical subject-matter expert and liaison between HBH and Marketing, Operations, Supply Chain, and Quality/Food Safety on product and process matters.
  • Provide technical support to manufacturing and co-manufacturing sites for product batching, processing, and scale-up, including on-site support for trials and first productions.
  • Support continuous improvement efforts — SOP development and Lean/Six Sigma principles — in partnership with Operations and Quality.
  • Manage special projects as assigned by senior leadership.

EXPERIENCE

Required

  • Bachelor’s degree in Food Science, Animal Science, Chemical Engineering, or a related field.
  • 8+ years of progressive experience in R&D/product development in food manufacturing, with a demonstrated record of taking products from concept through commercialization.
  • Demonstrated experience managing or mentoring direct reports, with a track record of developing talent and driving team results.
  • Strong working knowledge of food formulation, food safety, food microbiology, and manufacturing/processing.
  • Experience designing and executing sensory and consumer testing programs (e.g., discrimination and descriptive methods, consumer validation).
  • Proven experience authoring and maintaining product specifications and establishing quality/control procedures.
  • Skilled in experimental design (DOE) and data analysis and interpretation.
  • Excellent verbal and written communication skills, with the ability to translate complex technical information for technical and non-technical audiences, including senior leadership and customers.
  • Ability to work collaboratively and influence stakeholders across functions and organizational levels.
  • Ability to thrive in a fast-paced, ambiguous environment; strong problem-solving and prioritization skills with high attention to detail.
  • Ability to lift/move 50+ lbs. and work in manufacturing plant environments.
  • Willingness to travel up to 40%, dependent on plant trials, supplier/customer visits, and the event calendar.

Preferred

  • Experience in Ready-to-Eat (RTE) protein or related categories (e.g., proteins, frozen desserts, side dishes, condiments).
  • HACCP certification; USDA experience.
  • Lean Six Sigma Green Belt/Black Belt certification preferred.
  • Working knowledge of HACCP/HARPC/FSMA, allergen control, and validation of critical control points.
  • Functional culinary knowledge, with the ability to translate culinary direction into an operationally feasible formula and process.
  • Familiarity with specification/PLM systems, ERP platforms (e.g., SAP), Minitab or equivalent statistical software, and standard collaboration tools (MS Office, Teams, SharePoint).
  • Extensive knowledge in one or more of: meat science, thermal processing, RTE proteins
KNOWLEDGE, SKILLS, & ABILITIES
  • Food testing concepts, techniques, and benchtop procedures.
  • Food microbiology, food safety, and food regulations.
  • Sensory analysis, experimental design, and technical problem-solving.
  • Quality assurance concepts and procedures; costing systems.
  • Strong scientific and statistical skills, with proficiency in DOE.
  • Effective vocal, written, and technical communication across all organizational levels.
  • Self-motivated, highly organized, and capable of managing multiple work streams with minimal guidance.

Skills Required

  • Bachelor's degree in Food Science, Animal Science, Chemical Engineering, or a related field
  • 8+ years of progressive R&D or product development experience in food manufacturing
  • Demonstrated success taking products from concept through commercialization
  • Experience managing or mentoring direct reports and developing talent
  • Strong knowledge of food formulation, food safety, food microbiology, and manufacturing or processing
  • Experience designing and executing sensory and consumer testing programs
  • Experience authoring and maintaining product specifications and quality or control procedures
  • Experience with experimental design, DOE, and data analysis and interpretation
  • Excellent verbal and written communication skills for technical and non-technical audiences
  • Ability to collaborate with and influence stakeholders across functions and organizational levels
  • Strong problem-solving, prioritization, organization, and attention-to-detail skills in an ambiguous environment
  • Ability to lift or move 50+ pounds and work in manufacturing plant environments
  • Willingness to travel up to 40%
  • Experience with ready-to-eat protein or related food categories
  • HACCP certification and USDA experience
  • Lean Six Sigma Green Belt or Black Belt certification
  • Working knowledge of HACCP, HARPC, FSMA, allergen control, and critical-control-point validation
  • Functional culinary knowledge applicable to formula and process development
  • Familiarity with specification or PLM systems, ERP platforms, SAP, Minitab, Microsoft Office, Teams, and SharePoint
  • Extensive knowledge of meat science, thermal processing, or ready-to-eat proteins
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The Company
HQ: Alpharetta, GA
1,149 Employees
Year Founded: 1957

What We Do

Since 1957, The Honey Baked Ham Company has been a cherished guest at holidays, special occasions and family dinners. It was then that Harry J. Hoenselaar opened the first Honey Baked Ham store in Detroit, Michigan. He'd select the finest quality bone-in ham, cure it in his secret marinade, and then for tenderness, he'd smoke the ham for hours over a unique blend of hardwood chips. The crowning touch was Harry's crunchy sweet glaze that crackled with good taste. He even invented and patented a unique machine to slice it perfectly. Three generations and more than 400 stores later, the Hoenselaar family still prepares each Honey Baked Ham the same way that Harry did – one ham at a time.

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