Director of Engineering & Design (PE) - 5K Power

Posted Yesterday
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Houston, TX, USA
In-Office
Expert/Leader
Professional Services • Energy • Utilities • Industrial
The Role
Leads engineering, design, product development, and technical standards for temporary power, electrical distribution, generation, and prefabricated products. Oversees electrical calculations, code compliance, PE sign-offs, manufacturing integration, BIM/VDC coordination, testing, quality, cost optimization, and field deployment. Builds scalable product libraries, engineering processes, and teams while partnering cross-functionally with operations, manufacturing, procurement, sales, customers, and leadership.
Summary Generated by Built In

Director of Engineering & Design (PE)

Position Overview 5K Power is seeking an experienced Director of Engineering & Design (PE) to serve as the senior engineering authority leading the development of its temporary power, electrical distribution, power generation, and prefabricated electrical products.

  • Lifecycle Ownership: Responsible for guiding products from concept through engineering, design, fabrication, testing, field deployment, and continuous improvement.

  • Ideal Background: A Professional Engineer (PE) with strong electrical engineering expertise and practical experience in electrical construction, manufacturing, prefabrication, power distribution, equipment integration, and relevant codes/standards.

  • Hands-on Leadership: Collaborates across operations, manufacturing, estimating, procurement, sales, and executive teams to ensure products are engineered correctly, cost-effective, efficiently manufactured, and deployment-ready.


Key Responsibilities

Engineering Leadership & Professional Responsibility

  • Serve as the senior technical authority, establishing design standards, processes, and review procedures across all projects.

  • Review, approve, and seal engineering designs, calculations, drawings, and technical documentation.

  • Ensure strict compliance with NEC, NFPA, OSHA, UL, IEEE, local AHJ, and customer specifications.

  • Provide primary technical support to manufacturing, operations, sales, and customers.

Product Development & Electrical Engineering

  • Lead the engineering of temporary power skids, switchgear, transformer skids, spider boxes, mobile/EV charging, and data center solutions.

  • Oversee full product lifecycles: Concept → Engineering → Design → Prototype → Testing → Manufacturing → Field Deployment → Standardization.

  • Perform system designs and calculations, including load, short-circuit, voltage-drop, transformer sizing, and overcurrent protection coordination.

  • Develop one-lines, schematics, wiring diagrams, panel schedules, and equipment specifications.

Manufacturing Integration & Standardization

  • Design for manufacturability (DFM) to optimize production, reduce labor and material waste, and speed up fabrication.

  • Develop repeatable fabrication methods, standardized components, assembly documentation, and BOMs.

  • Create and maintain the 5K Power Engineering Standards Manual to build a repeatable product platform rather than engineering every project from scratch.

VDC / BIM Technology Integration

  • Lead coordination with VDC/BIM teams to convert engineering designs into accurate fabrication models and shop drawings.

  • Establish modeling standards and develop a standardized digital product library to improve constructability and field installation.

Quality, Reliability & Cost Optimization

  • Establish QC procedures, participate in product testing/commissioning, and conduct root-cause analysis on field failures.

  • Support commercial efforts by identifying cost reductions, evaluating alternate components, and assisting with custom-product feasibility and pricing.

Team Leadership

  • Hire, mentor, and develop engineering staff.

  • Establish design schedules, team KPIs, scalable processes, and career development paths.

Key Performance Indicators (KPIs)

  • Engineering schedule performance, design accuracy, and cycle times

  • Engineering-related rework, warranty issues, and field failure rates

  • Manufacturing efficiency, labor hours, and material cost reductions

  • Product quality, standardization, and successful product launches

  • Regulatory compliance and customer satisfaction

Qualifications

Required:

  • Education: Bachelor’s degree in Electrical Engineering or related discipline.

  • Licensure: Active Professional Engineer (PE) license.

  • Experience: 10+ years of engineering experience with a focus on electrical power distribution.

  • Technical Expertise: Strong knowledge of the NEC, low-to-medium voltage systems, transformers, switchgear, and engineering documentation.

  • Leadership: Proven ability to lead engineering teams and collaborate cross-functionally.

Preferred:

  • Experience with temporary power systems, electrical prefabrication, data center infrastructure, and UL-listed equipment/NRTL certification.

  • Proficiency in BIM/VDC, AutoCAD, Revit, or Navisworks.

  • Background in Lean Manufacturing or Design for Manufacturing (DFM).

Ideal Candidate A hands-on builder, designer, and technical leader who understands the complete product journey from design and procurement through fabrication, testing, and field energization. Comfortable engaging directly with shop fabricators to refine designs and continuously improve products.
 

Why 5K Power 

5K Power is building a new generation of engineered power solutions focused on speed, reliability, standardization, and innovation. 
 
The Director of Engineering & Design will have a significant opportunity to build the engineering infrastructure behind the company and help transform innovative concepts into repeatable, commercially viable products deployed across the electrical construction and power infrastructure markets. 
 
This position will have a direct impact on the development of the 5K Power product platform, engineering standards, manufacturing capabilities, and future product roadmap. 

Skills Required

  • Bachelor's degree in Electrical Engineering or a related engineering discipline
  • Active Professional Engineer (PE) license
  • 10+ years of progressively responsible engineering experience
  • Strong electrical power distribution experience
  • Experience with electrical construction, manufacturing, prefabrication, or equipment integration
  • Strong knowledge of the National Electrical Code
  • Experience with electrical distribution systems ranging from low voltage through medium voltage
  • Experience with transformers, switchgear, switchboards, distribution equipment, generators, and temporary power systems
  • Experience leading engineering teams
  • Strong understanding of engineering documentation and design processes
  • Ability to read and develop electrical drawings and one-line diagrams
  • Strong problem-solving and analytical skills
  • Strong communication and leadership skills
  • Experience with data center electrical infrastructure
  • Experience with temporary power systems
  • Experience with electrical prefabrication
  • Experience with UL-listed equipment or product development
  • Experience with NRTL testing or certification
  • Experience developing manufactured electrical products
  • Experience with AutoCAD, Revit, Navisworks, or similar platforms
  • Experience with BIM/VDC
  • Experience developing standardized product platforms
  • Experience with Lean manufacturing or Design for Manufacturing
  • Experience working with AHJs and third-party testing agencies
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The Company
1,500 Employees
Year Founded: 2007

What We Do

Founded in 2007, Hays Electrical Services, Inc. is a leading national electrical contractor specializing in large-scale construction across commercial, healthcare, hospitality, and mission-critical infrastructure markets. Licensed in 38 states with over 1,500 employees, the company delivers sophisticated electrical solutions for high-rise and complex projects. Their mission is to be indispensable to customers through reliability, quality execution, and long-term partnerships.

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