Coordinator, Process Plant

At First Quantum, we free the talent of our people by taking a very different approach which is underpinned by a very different, very definite culture – the “First Quantum Way”.

Working with us is not like working anywhere else, which is why we recruit people who will take a bolder, smarter approach to spot opportunities, solve problems and deliver results.

Our culture is all about encouraging you to think independently and to challenge convention to deliver the best result. That’s how we continue to achieve extraordinary things in extraordinary locations.

Job description:

Overall Job Purpose:

• Reporting into the Superintendent, the Process Plant Coordinator is accountable to direct and coordinate all equipment activities to provide reliable and capable production equipment to deliver and exceed targets;
• The ‘equipment owner’ - the role covers the process plant and classification operations from the crushed ore stockpile up until the flotation surge tanks.
• The role is accountable to implement the operating procedures, guidelines, systems and processes for all plant/classification equipment to maximise production and minimise costs, while ensuring operational sustainability;
• The role has a focus on daily-weekly execution and optimisation.

Specific Job Responsibility:

• Understand and execute accountabilities of legal appointment under Zambian Mining Regulations;
• The role has direct equipment accountability from the stockpile, classification through to discharge into the flotation surge tank, including ancillary equipment and area specific services & utilities;
• Comply with site HSE standards and procedures;
• Investigate all appropriate equipment related Safety and Environmental incidents and implement actions;
• Identify and prioritise plant housekeeping efforts and ensure tasks are actioned;
• Consistently deliver and exceed the main KPI’s of the plant availability and utilisation, as well as milling, flotation and crushing throughput and quality of product from the grinding circuit;
• Oversee day-to-day operations of the plant to ensure optimised plant utilization and compliance to operating procedures, strategies & instructions;
• Monitor, control and report on plant equipment status, performance indicators, plant activities, operational shortfalls and corrective actions;
• Issue Daily Operating Instructions to shift teams on key equipment and operational parameters, tasks and considerations;

Job Specific Competencies:

• Attend morning shift supervisor handover meetings, clarify plant status, and challenge Shift Supervisor on performance against operating systems compliance and delivery of instructions;
• Support the shift teams and Shift Senior Supervisor in the immediate performance of the equipment, but maintain focus on the daily to weekly optimisation horizon;
• Implement operational check- and log-sheets for shift teams to monitor equipment status and take prompt and appropriate corrective action;
• Maintain high level of field presence;
• Personally conduct routine daily field checks of equipment;
• Execute improvement activities;
• Build relations with maintenance, planning, reliability engineering, metallurgical engineering, projects and day/shift operations personnel;
• Diagnose plant defects, focusing on identifying root cause, and implement both corrective and preventative measures;
• Approve work requests and develop weekly maintenance plan in conjunction with maintenance planners and supervisors;
• Assist in development of short term and long term equipment production & maintenance plans and schedules to deliver equipment capability;
• Work closely with the maintenance and engineering teams to implement long term fixes to deliver equipment reliability;
• Support maintenance in the delivery of their tasks and coordinate access;
• Manage and define work plans for cleaning contractors and/or mobile equipment (both hired and FQM owned);
• Identify, prioritise and justify capital improvement projects;
• Coach, mentor and assist in the training of the Shift Supervisors, Control Room Operators and field personnel to build and maintain high standards of operating;
• Contribute to the annual operations & production budget and forecasts;
• Control and
• Reduce operational costs;
• Uphold the FQM Way culture of “Smarter, Bolder, Driven;”
• Perform any other duties as assigned by the Superintendent.

Key Job Attributes:

• Commitment to SHEC performance;
• Very strong drive and personal sense of equipment ownership and accountability;
• Excellent ability to task assign, build working relations and coordinate different operating disciplines to execute work in efficient manner;
• Possesses skills for identifying equipment bottlenecks and implementing corrective and preventative actions;
• Ability to work and manage problems/actions across short + long term timeframes;
• Possess ability to analyse and understand metallurgical & equipment information;
• Strong understanding of production and maintenance strategies for large-scale, continuous operating mineral processing plants;
• Good verbal and written communication skills, and able to assemble data and provide clear and accurate performance reports & to issue instructions;
• Be persistent, diligent and thorough in approach;
• Be enthusiastic and pro-active in manner;
• Ability to work in a multi-cultural environment
• English language fluency.

Experience / Qualifications

• A minimum of 7 years of direct experience in operational roles of milling circuits;

• A minimum of 5 years’ experience at a Supervisory level;
• Significant experience in a large, complex base metals processing plant(s);
• Preferably experienced in the copper and gold circuits.
• Grade 12 certificate and all the qualificatication shouled be certified by ZAQA

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