Controls Engineer

Posted 10 Days Ago
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Bridgewater, NJ
Mid level
Automotive
The Role
Controls Engineer position at an automotive seating plant in Eastaboga, AL. Responsible for PLC programming, HMI programming and development, troubleshooting production issues, and ensuring efficient and safe work practices. 2-5 years of relevant experience in the automotive industry required.
Summary Generated by Built In

JOB DESCRIPTION

    Summary

    Opportunity for a Controls Engineer to join our automotive seating plant in Eastaboga, AL. This is a second shift position (5pm-2:30am). Relocation assistance is available.

    Main Duties

    • Ability to use existing PLC programs to troubleshoot production issues.
    • The Controls Engineer communicates and interacts with the production associates and maintenance team members across the campus.
    • Ability to modify existing PLC programs to address production and customer concerns.
    • Ability to develop new PLC programs and routines to address production issues, and customer concerns, and for continuous improvements.
    • Ability to install and maintain traceability barcode scanners and printers.
    • Ability to support two manufacturing plants working various shifts through occasional phone or remote access support.
    • Ability to support overtime as necessary to protect our customers.
    • The Controls Engineer performs other duties as assigned by the Engineering Manager.
    • Study, institute and maintain efficient and safe work practices, procedures, and facilities; by coordinating with the Human Relations Department and Manufacturing Engineering Department and keep them abreast of all safety and efficiency requirements to maintain an accident-free, high efficiency plant operation.

    PLC Programming:

    • The Controls Engineer needs to be proficient with programming in Allen Bradley ladder logic.
    • Proficient in the use of Rockwell Logix 5000, Studio 5000, and Logix 500 programming software.
    • Knowledge of additional programming languages such as Function Block Diagram, Sequential Function Chart, and Structured Text a plus.

    HMI Programming and Development:

    • Proficient with the Factory Talk View Studio software development environment.
    • Ability to modify existing HMI programs as well as build new screens or visual elements.

    Additional Skills:

    • Familiar with the troubleshooting, commissioning, and use of field bus technologies such as IO-Link.
    • Ability to develop, integrate, and maintain vision systems to create robust and consistent poke yokes on the production equipment using technologies from Cognex, Keyence, and/or IFM.
    • Familiar with fastening/torque applications such as Atlas Copco.
    • Familiar with data collection through OPC and SCADA solutions such as Inductive Automation Ignition.
    • Ability to configure and troubleshoot the IP addresses of various controllers, computers, printers, and other TCP/IP devices using utilities such as BOOTP and IP Ping scanners.
    • Familiar with robotic systems such as FANUC, Yaskawa, Universal Robotics, or similar a plus.
    • Familiar with databases such as Microsoft SQL Server or similar a plus.

    Experience:

    • 2-5 years' previous relevant work experience is required, preferably within the automotive industry.
    • Demonstrated strong critical thinking and troubleshooting skills.
    • Excellent and effective communication skills. Ability to talk technically about the process and products to ensure the right information is communicated.

    PRIMARY LOCATION

    Bridgewater Interiors III

    Top Skills

    Allen Bradley
    Factory Talk
    Logix
    Rockwell
    The Company
    HQ: Plymouth, MI
    12,048 Employees
    On-site Workplace
    Year Founded: 2016

    What We Do

    Adient is a global leader in automotive seating. With approximately 77,000 employees in 32 countries, Adient operates 202 manufacturing/assembly plants worldwide. We produce and deliver automotive seating for all major OEMs. From complete seating systems to individual components, our expertise spans every step of the automotive seat-making process. Our integrated, in-house skills allow us to take our products from research and design to engineering and manufacturing — and into more than 19 million vehicles every year.

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