Controls Engineer

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Bridgewater, NJ
In-Office
Automotive
The Role

JOB DESCRIPTION

    Summary

    Opportunity for a Controls Engineer to join our automotive seating plant in Eastaboga, AL. This is a second shift position (5pm-2:30am). Relocation assistance is available.

    Main Duties

    • Ability to use existing PLC programs to troubleshoot production issues.
    • The Controls Engineer communicates and interacts with the production associates and maintenance team members across the campus.
    • Ability to modify existing PLC programs to address production and customer concerns.
    • Ability to develop new PLC programs and routines to address production issues, and customer concerns, and for continuous improvements.
    • Ability to install and maintain traceability barcode scanners and printers.
    • Ability to support two manufacturing plants working various shifts through occasional phone or remote access support.
    • Ability to support overtime as necessary to protect our customers.
    • The Controls Engineer performs other duties as assigned by the Engineering Manager.
    • Study, institute and maintain efficient and safe work practices, procedures, and facilities; by coordinating with the Human Relations Department and Manufacturing Engineering Department and keep them abreast of all safety and efficiency requirements to maintain an accident-free, high efficiency plant operation.

    PLC Programming:

    • The Controls Engineer needs to be proficient with programming in Allen Bradley ladder logic.
    • Proficient in the use of Rockwell Logix 5000, Studio 5000, and Logix 500 programming software.
    • Knowledge of additional programming languages such as Function Block Diagram, Sequential Function Chart, and Structured Text a plus.

    HMI Programming and Development:

    • Proficient with the Factory Talk View Studio software development environment.
    • Ability to modify existing HMI programs as well as build new screens or visual elements.

    Additional Skills:

    • Familiar with the troubleshooting, commissioning, and use of field bus technologies such as IO-Link.
    • Ability to develop, integrate, and maintain vision systems to create robust and consistent poke yokes on the production equipment using technologies from Cognex, Keyence, and/or IFM.
    • Familiar with fastening/torque applications such as Atlas Copco.
    • Familiar with data collection through OPC and SCADA solutions such as Inductive Automation Ignition.
    • Ability to configure and troubleshoot the IP addresses of various controllers, computers, printers, and other TCP/IP devices using utilities such as BOOTP and IP Ping scanners.
    • Familiar with robotic systems such as FANUC, Yaskawa, Universal Robotics, or similar a plus.
    • Familiar with databases such as Microsoft SQL Server or similar a plus.

    Experience:

    • 2-5 years' previous relevant work experience is required, preferably within the automotive industry.
    • Demonstrated strong critical thinking and troubleshooting skills.
    • Excellent and effective communication skills.  Ability to talk technically about the process and products to ensure the right information is communicated.

    PRIMARY LOCATION

    Bridgewater Interiors III

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    The Company
    HQ: Plymouth, MI
    12,048 Employees
    Year Founded: 2016

    What We Do

    Adient is a global leader in automotive seating. With approximately 77,000 employees in 32 countries, Adient operates 202 manufacturing/assembly plants worldwide. We produce and deliver automotive seating for all major OEMs. From complete seating systems to individual components, our expertise spans every step of the automotive seat-making process. Our integrated, in-house skills allow us to take our products from research and design to engineering and manufacturing — and into more than 19 million vehicles every year.

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