Controls Engineer - Senior

We are looking for a talented Controls Engineer - Senior to join our team specializing in Manufacturing in Columbus, IN.

In this role, you will make an impact in the following ways:

• Design and implement robust control systems that reliably meet performance, safety, and regulatory specifications.
• Develop and execute bench tests to validate system functionality, reduce risk, and ensure readiness for field deployment.
• Troubleshoot, debug, and modify software and equipment to resolve complex sensor, actuator, and system-level issues efficiently.
• Support change requests by analyzing root causes and implementing sustainable technical solutions with minimal operational impact.
• Prepare accurate cost estimates, equipment lists, and appropriation requests to support informed financial and capital planning decisions.
• Investigate project requirements and constraints, developing solution plans that balance technical performance with economic, personnel, and environmental considerations.
• Install, configure, and provide technical support for PLC-based hardware and software, ensuring seamless integration into operations.
• Coach and mentor junior Controls Engineers, strengthening team capability, technical rigor, and long-term engineering excellence.

Responsibilities

To be successful in this role you will need the following: 

• Strong collaboration skills to build effective partnerships across engineering, manufacturing, safety, IT, and suppliers to achieve shared operational goals.
• Clear, adaptive communication that translates complex controls concepts into actionable information for varied audiences, from operators to leadership.
• A visible commitment to health and safety fundamentals, proactively identifying hazards, modeling safe behaviors, and fostering an interdependent, injury-free culture.
• Deep controls engineering expertise, enabling you to specify, review, and approve hardware and software designs that integrate seamlessly across manufacturing systems.
• Controls networking proficiency to connect machines, systems, and databases, enabling data-driven insights and overall process optimization.
• Strong controls safety awareness, with the ability to recognize and mitigate electrical, hydraulic, and pneumatic hazards through safe design and daily work practices.
• Controls system security knowledge to ensure new and existing equipment designs protect manufacturing systems from cyber and operational risks.
• Advanced electrical troubleshooting skills to quickly diagnose, repair, and restore electrical control systems to proper operating conditions.
• Factory automation and machine programming capability to design, implement, and enhance automated solutions that improve machine utilization and manufacturing efficiency.
• Solid manufacturing and sensor technology knowledge to apply the right measurement solutions, drive quality decisions, and implement process improvements that support continuous improvement.

Education, Licenses, Certifications: 

• College, university, or degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience required. 
• This position may require licensing for compliance with export controls or sanctions regulations. 
   

Experience: 

• Intermediate level of relevant work experience required.

Qualifications

Additional Information: 

• Lead the procurement, build & installation of controls related projects 
• Daily production support for machine controls and electrical related issues. Collaborate with Maintenance to troubleshoot manufacturing equipment to ensure machine availability. 
• Lead process improvement projects.
• Technical support for part tracking / traceability requirements. Collaborate with I.T. to implement and maintain process.
• Engineering support for advanced technology (i.e. Cobots, AMR, SIM models, etc.)
• Lead engineer maintaining Production Information Management System 
• Develop and maintain Power Bi system to monitor machine performance. 

Compensation: 

Please note that the salary range provided is a good faith estimate on the applicable range. The final salary offer will be determined after considering relevant factors, including a candidate’s qualifications and experience, where appropriate.

About UsCummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.