Controls Engineer (Beckoff Controls Expert)

Posted 9 Days Ago
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New Richmond, WI, USA
In-Office
118K-118K Annually
Mid level
Industrial • Manufacturing
The Role
The Controls Engineer will design, program, and implement PLC/HMI software solutions, oversee electrical schematics, and mentor junior engineers while coordinating compliance and project execution.
Summary Generated by Built In
Company Description

Together with 6,900 colleagues worldwide, we are the strategic lifecycle partner for the pharmaceutical, biotech, and food industries. With seamless processes, innovative technologies, and sustainable solutions, we help our customers achieve their goals. For example, we ensure that vaccines are safely filled and that tablets can fully release their active ingredients. Your favorite chocolate and snacks are also sustainably packaged with our help.

Syntegon Packaging Technology, LLC based in New Richmond, Wisconsin is part of the Syntegon Group. We provide innovative, seamless, high-tech packaging solutions for the food industry. The location specializes in a range of packaging equipment solutions - like horizontal flow wrappers, bag closing and sealers, and robotic pick-place-machines. The city of New Richmond is known as "The City Beautiful". It is an easy and quick commute in both directions from the Minneapolis/St. Paul Metro area and a short distance from Eau Claire, WI.

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Job Description

You're a seasoned controls engineer or software engineer with deep, hands-on expertise in Beckhoff TwinCAT and multi-axis motion control. You've built systems that move — precisely, repeatedly, and reliably — and you know the Beckhoff ecosystem from the IPC hardware through EtherCAT I/O to TwinSAFE. You're ready to step into a senior technical role and lead complex control system development on world-class packaging machinery.

  • Participate in the design, programming, and implementation of PLC/HMI software solutions. 
  • Oversee and review electrical schematics, bills of material, and engineering change notices. 
  • Provide technical guidance, mentoring, and training to junior engineers and technicians. 
  • Coordinate project execution, ensuring compliance with safety, quality, and industry standards. 

Qualifications

Basic requirements:

  • Bachelor's degree in related fields, or commensurate experience. 
  • 3+ years of hands-on experience developing control software using Beckhoff TwinCAT 3, or 4+ years combined TwinCAT 2 and TwinCAT 3 experience. 
  • Demonstrated experience developing multi-axis coordinated motion control systems — servo tuning, cam profiles, electronic gearing, or synchronized motion.
  • Proficiency in IEC 61131-3 programming, particularly Structured Text (ST); Ladder Diagram experience also valuable.
  • Experience integrating and commissioning servo drives, servo motors, and VFDs in an industrial automation environment.
  • Working knowledge of Beckhoff hardware — Industrial PCs, EtherCAT I/O modules, HMI platforms, and TwinSAFE.
  • Experience with HMI development within the Beckhoff/TwinCAT environment.
  • Ability to commission and debug control systems both in-house and at customer sites.

Preferred qualifications:

  • Experience with robotic control systems — delta/parallel robots, pick-and-place, multi-cell robot integration in packaging or automated process systems.
  • Experience programming in Microsoft Visual Studio (C++, C#) for real-time or embedded applications.
  • Familiarity with HTML, JavaScript, or custom HMI/web-based interface development.
  • Knowledge of industrial operating systems — Win10 IoT, WEC7, Linux, Ubuntu in embedded/IPC contexts.
  • Experience with vision systems such as Cognex.
  • Knowledge of safety standards and risk assessment — UL508A, CE, NFPA79, NFPA70E, SISTEMA.
  • Familiarity with EtherNet/IP, CIP, or other industrial network protocols.
  • Exposure to Rockwell Studio 5000 / FactoryTalk platforms.

Additional Information

The anticipated starting salary for this position is $118,000.

Compensation for roles at Syntegon varies depending on a wide array of non-discriminatory factors including but not limited to the specific office location, role, degree/credentials, relevant skill set, and level of relevant experience. Total rewards at Syntegon include salary + bonus (if applicable) + benefits.

We Care about your Well-Being

At Syntegon, the welfare of our employees is a top priority.

That’s why we offer a comprehensive and competitive benefits package designed to support your health, financial security, and personal growth from day one, including:

  • Health Coverage: Medical, Dental, Vision, and Prescription plans starting from your first day.
  • Retirement Savings: 401(k) plan with a generous company match to help you plan for the future.
  • Financial Protection: Employer-paid Short- and Long-Term Disability Insurance, plus Life Insurance for your peace of mind.
  • Career Growth: Education Assistance Program to support your continued learning and development.
  • Work-Life Balance: Paid Time Off to recharge and enjoy your personal time.
  • Support When You Need It: Access to our Employee Assistance Program for confidential counseling and resources.

Join Syntegon and enjoy benefits that help you thrive both at work and beyond.

Syntegon Technology is a proud supporter of STEM (Science, Technology, Engineering & Mathematics) initiatives:

  • FIRST Robotics (For Inspiration and Recognition of Science and Technology)
  • AWIM (A World In Motion)

By choice, we are an Equal Opportunity Employer committed to a diverse workforce.
We do not discriminate in hiring or employment against any individual on the basis of race, color, gender, national origin, ancestry, religion, physical or mental disability, age, veteran status, sexual orientation, gender identity or expression, marital status, pregnancy, citizenship, or any other factor protected by anti-discrimination laws.

Top Skills

Beckhoff Twincat
Cip
Cognex
Ethernet/Ip
Hmi Development
HTML
Iec 61131-3
JavaScript
Ladder Diagram
Microsoft Visual Studio
Servo Drives
Servo Motors
Structured Text
Vfds
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The Company
Minneapolis, MN
2,865 Employees

What We Do

Processing and packaging for a better life – this is what 5,800 Syntegon employees work for every day. Be it with individual machines, systems, or services, we help you – our customers in the global pharmaceutical and food industries – to improve people's lives. For that we look back on more than 160 years of experience. In the pharma sector, our intelligent solutions enable the safe and high-quality production, processing, filling, inspection, and packaging of your liquid and solid pharmaceuticals. In the food industry, our flexible and reliable technologies produce and package confectionery, dry food, frozen food, and dairy products. With 1,100 service experts and a comprehensive service portfolio throughout the entire machine lifecycle from spare parts management to digital line optimization, Syntegon lays the foundation for your smooth production processes. In everything we do, our more than 37 sites in almost 20 countries keep a firm eye on our impact on the environment and society. Syntegon is a leader in the development of sustainable packaging solutions, reduces the energy consumption of its machines and pursues ambitious goals to lower its emissions. Imprint: www.syntegon.com/imprint Privacy Statement: www.syntegon.com/privacy-statement

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