Control Systems Engineer - PLC

Posted Yesterday
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Greencastle, PA, USA
In-Office
Mid level
Logistics • Transportation
The Role
Provide PLC-focused control-system support for automated warehouses: monitor and troubleshoot storage, conveyor, and sorter PLC systems; diagnose PLC logic, HMIs, sensors/actuators, drives/VFDs, and industrial networks; restore service or apply approved workarounds; manage tickets, documentation, and change control; coordinate on-site and remote teams and escalate as needed to meet SLAs.
Summary Generated by Built In

WHO WE ARE

KNAPP brings new technology to warehouse automation. 

The KNAPP Group is a global provider of intelligent automation solutions for intralogistics and manufacturing, specializing in the sectors healthcare, fashion/apparel, general retail, food retail, industry and service. We live and breathe automation. We – more than 8,000 employees of the KNAPP Group in over 60 locations worldwide, shaping the future-oriented industry of intralogistics are dedicated to making complexity simple. 

One of KNAPP’s primary goals is to use continuous innovation to drive warehouse automation forward, always with the specific needs of the customers in mind. KNAPP Group’s unrelenting development activity is evident in everything from automated order picking systems and continuing refinement of container handling technology to its state-of-the-art, industry leading software solutions.

WHAT YOU GET TO DO

The Control Systems Engineer - PLC provides control-system focused support to keep the Customer’s automated warehouse stable and running. The role monitors and troubleshoots Storage, Conveyor and Sorter PLC-controlled equipment, triages incidents, restores service where possible through structured troubleshooting and approved actions, and coordinates resolution by guiding on-site resources and escalating to the Service Desk, controls development, and other subject matter experts when required.

Essential Functions and Responsibilities: 

To perform this job successfully, an individual must be able to perform the following satisfactorily; other duties may be assigned. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Monitor and support Storage, Conveyor and Sorter PLC-controlled automation to maintain stable warehouse operations and minimize downtime.
  • Respond to and triage control-system incidents; diagnose faults across PLC logic, HMIs, sensors/actuators, drives/VFDs, and industrial networks (e.g., PROFINET) within defined scope.
  • Restore service by resolving the root cause or applying an approved workaround; initiate and follow Change Request / Problem Management processes for recurring issues or permanent fixes.
  • Coordinate with on-site maintenance/controls resources and remote support teams; escalate internally when resolution cannot be achieved within operational scope or SLA timelines.
  • Communicate system status and incident updates to stakeholders and customer; provide clear shift handovers, including risk, current mitigations, and next actions.
  • Maintain accurate tickets and technical documentation (actions taken, backups, versions, and test results) and contribute to trend analysis and continuous improvement measures. 

WHAT YOU HAVE

  • Bachelor’s degree in electrical engineering, automation engineering, mechatronics, controls engineering, or a related technical field required
  • Strong incident communication, documentation, and cross-team coordination skills (operations/control-room style support).
  • Very good Siemens & Beckhoff PLC knowledge (e.g., troubleshooting, online diagnostics, reading/modifying code within approved procedures).
  • 3+ years of experience supporting intralogistics automation, including storage systems and conveyor equipment.
  • Ability to diagnose faults across PLCs, HMIs, sensors/actuators, drives/VFDs, and industrial networks; comfortable analyzing alarms and tracing issues in PLC logic.
  • Good general IT skills and familiarity with ticketing/ITIL-style incident and problem management processes.
  • Disciplined approach to change control: backups before changes, approvals, testing prior to production use, documentation, and version control; no unauthorized changes and no safety bypasses.
  • Ability to work independently and under pressure in a shift-based environment; strong troubleshooting mindset and hands-on approach.

Working Conditions and Environment:

  • Authorization to work in the U.S.
  • Passport or ability to obtain passport
  • Professional office etiquette is required at all times
  • Travel required 30%
  • Overtime as required by work
  • Physical requirements: sitting for long periods of time, standing, walking, climbing a ladder, speaking, visual acuity, finger dexterity, listening, reaching at arm’s length, and lifting up to 30 pounds

WHAT YOU WILL GET

  • Industry competitive compensation
  • Great benefits with better than average employer contributions, including health, dental, vision, life insurance, Flexible Spending Accounts, Short & Long Term Disability and more!
  • 401k with a very generous employer match and no vesting!
  • Paid Vacation & Holidays
  • Profit Sharing
  • Paid Parental Leave
  • Subsidized Daycare
  • Tuition Reimbursement
  • Pet Insurance


KNAPP is an equal opportunity employer. We are committed to a work environment that supports, inspires, and respects all individuals without discrimination on the basis of race, color, religion, sex, sexual orientation, gender identity, age, national origin, veteran, disability status or any other basis protected by law. 

Due to the safety-sensitive nature of this position, strict adherence to KNAPP’s drug-free workplace policy is required. All candidates will be subject to drug-screening in accordance with the policy and will be expected to remain drug-free during their employment. There will be no exception if recreational or medical use of marijuana is permitted in the location of employment and/or residence or if use of marijuana is only during “off-hours.”

Skills Required

  • Bachelor's degree in electrical engineering, automation, mechatronics, controls engineering, or related field
  • 3+ years supporting intralogistics automation, including storage systems and conveyor equipment
  • Very good Siemens and Beckhoff PLC knowledge (troubleshooting, online diagnostics, reading/modifying code within approved procedures)
  • Ability to diagnose faults across PLCs, HMIs, sensors/actuators, drives/VFDs, and industrial networks (e.g., PROFINET)
  • Strong incident communication, documentation, and cross-team coordination skills (control-room/shift support)
  • Good general IT skills and familiarity with ticketing/ITIL-style incident and problem management processes
  • Disciplined approach to change control (backups, approvals, testing, documentation, version control)
  • Ability to work independently and under pressure in a shift-based environment
  • Authorization to work in the U.S.
  • Passport or ability to obtain a passport
  • Able to lift up to 30 pounds and perform physical tasks (standing, climbing ladders, reaching)
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The Company
HQ: Hart bei Graz, Steiermark
3,452 Employees
Year Founded: 1952

What We Do

Experience our unique KNAPP spirit. Catch up on the latest company news. Receive stories and first-hand experience from our customers and employees. Gain comprehensive insights into our technology and service portfolio. Great that you are here. Looking forward to getting in touch with you. The KNAPP Group is a global provider of intelligent automation solutions for intralogistics and manufacturing, specializing in the sectors healthcare, fashion/apparel, general retail, food retail, industry and service. We live and breathe logistics. We – more than 8,000 employees of the KNAPP Group in 62 locations worldwide, shape the future-oriented industry of intralogistics. Founded in 1952 as a two-man business, KNAPP has developed into one of the strongest and most innovative partners for integrated logistics solutions. Find out more about us: https://www.knapp.com/en/ https://www.facebook.com/KNAPP.AG/ https://www.instagram.com/knapp.group/ https://twitter.com/KNAPP_AG_de Note on gender At KNAPP, we place great value in human equality. Simultaneously, we live by our motto making complexity simple. As a reflection of this, we try to use gender-neutral language where possible in all our texts. Where this is not possible, it is nevertheless meant to include all genders without discrimination. Thank you for your understanding in this matter.

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